1991 Pontiac Sunbird REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1991 Pontiac Sunbird CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Pontiac REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Pontiac Sunbird car and truck repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Pontiac Sunbird automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Pontiac mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1991 Pontiac Sunbird vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1991 Pontiac Sunbird AUTOMOBILES

A/C & Cooling System Maintenance -> General Motors Corp. -> Chevrolet Beretta & Corsica & 1990-2002 Cavalier & Pontiac Sunbird & Sunfire
Vehicle: 1991 Pontiac Sunbird SE 2.0 L4 GAS

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BRAKE SERVICE PROCEDURES FOR 1991 Pontiac Sunbird AUTOMOBILES

POWER BRAKE UNITS, GENERAL MOTORS -> DELCO-MORAINE SINGLE DIAPHRAGM TYPE -> Brakes Grab -> DESCRIPTION -> Hard Pedal -> OVERHAUL -> Slow Or No Release -> TROUBLESHOOTING
Vehicle: 1991 Pontiac Sunbird SE 2.0 L4 GAS

DESCRIPTION

This power brake unit is a suspended type vacuum brake booster which utilizes engine intake manifold vacuum and atmospheric pressure to assist in braking,Fig. .

The unit consists of a vacuum power section and a hydraulic master cylinder section. The vacuum power section contains a power piston with rolling diaphragm mechanism and power piston return spring.

The control valve consists of an air valve and floating vacuum control valve assembly. The reaction mechanism consists of a hydraulic piston, reaction plate and a series of levers. The valve opera...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Pontiac Sunbird AUTOMOBILES

General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> Except Aveo, Chevette 1.8L Diesel, Corvette, GTO, LaCrosse, Malibu (2004-06) & Malibu Maxx, Vibe, XLR, 2004-05 Corvette & 1998-2002 Metro & Prizm
Vehicle: 1991 Pontiac Sunbird GT 3.1 V6 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the v...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Pontiac Sunbird AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 1991 Pontiac Sunbird GT 3.1 V6 GAS

  • Raise and support vehicle, then remove tire and wheel assembly.
  • Install a brass drift or a screwdriver to prevent rotor from turning.
  • Remove shaft nut and washer.
  • Remove brake caliper from steering knuckle and suspend caliper assembly.
  • Remove rotor from hub and bearing assembly, then stabilizer shaft or link from control arm.
  • Remove ball joint from steering knuckle.
  • Remove drive axle from transaxle ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Pontiac Sunbird AUTOMOBILES

Alternator, Replace
Vehicle: 1991 Pontiac Sunbird LE 2.0 L4 GAS

  • Disconnect battery ground cable.
  • Remove throttle body air inlet duct, then apply parking brake.
  • Place transaxle in neutral gear position.
  • Remove engine mount strut bolts and position mount aside.
  • Install suitable engine ...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Pontiac Sunbird AUTOMOBILES

General Motors Corp./Saturn Cars -> Low Washer Fluid Indicator ->
Vehicle: 1991 Pontiac Sunbird LE 2.0 L4 GAS

The windshield washer solvent tank has a switch that closes when the wash...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Pontiac Sunbird AUTOMOBILES

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1991 Pontiac Sunbird GT 3.1 V6 GAS

Inlet

  • Drain coolant into a suitable container.
  • Loosen hose clamp connecting hose to heater core inlet tube.
  • Loosen hose clamp connecting hose to intake manifold.
  • Remove hose from vehicle.
  • Reverse procedure to...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Pontiac Sunbird AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1991 Pontiac Sunbird SE 3.1 V6 GAS

  • Remove belt guard.
  • Rotate or lift on tensioner to relieve tension from ...

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COMPONENT LOCATION DIAGRAMS FOR 1991 Pontiac Sunbird AUTOMOBILES

Component location diagrams for most 1991 Pontiac Sunbird cars and light trucks sold in the U.S. from 1990+.

Front Wheel Speed Sensor Location Diagram for 1991 Pontiac Sunbird SE 2.0 L4 GASFront Wheel Speed Sensor Location Diagram for 1991 Pontiac Sunbird SE 2.0 L4 GAS

Components on diagram:
  • Wheel Speed Sensor, Front
  • LH Rear Of Engine Compartment Diagram for 1991 Pontiac Sunbird GT 3.1 V6 GASLH Rear Of Engine Compartment Diagram for 1991 Pontiac Sunbird GT 3.1 V6 GAS

    Components on diagram:
  • Cruise Control Servo
  • Ground G-114
  • CLICK HERE TO GET FULL ACCESS TO 1991 Pontiac Sunbird PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1991 Pontiac Sunbird AUTOMOBILES

    OEM drawn wiring diagrams for most 1991 Pontiac Sunbird cars and light trucks sold in the U.S.

    1991 Pontiac Sunbird LE 2.0 L4 GAS Wiring Diagram1991 Pontiac Sunbird LE 2.0 L4 GAS Wiring Diagram

    Components on diagram:
  • Headlight Switch Assembly
  • Headlight Door Controller
  • LH/RH Headlight Door Motor
  • 1991 Pontiac Sunbird GT 3.1 V6 GAS Wiring Diagram1991 Pontiac Sunbird GT 3.1 V6 GAS Wiring Diagram

    Components on diagram:
  • Coolant Temperature Sender/Switch
  • Fuel Pump Switch Oil Pressure Switch
  • Check Gages Indicator
  • CLICK HERE TO GET FULL ACCESS TO 1991 Pontiac Sunbird WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1991 Pontiac Sunbird AUTOMOBILES

    OEM TSB listings for most 1991 Pontiac Sunbird cars and light trucks sold in the U.S. from 1985+.

    Document: Car and Truck Fix It Right the First Time Issues
    Vehicle: 1991 Pontiac Sunbird 2.0 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: GM TIRE WARRANTY PROGRAM CLAIMS GOODWILL GUIDELINES - REVISED
    Vehicle: 1991 Pontiac Sunbird 2.0 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • CLICK HERE TO GET FULL ACCESS TO 1991 Pontiac Sunbird TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1991 Pontiac Sunbird AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Pontiac Sunbird cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Pontiac Sunbird cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Pontiac Sunbird cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Pontiac Sunbird cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1991 Pontiac Sunbird SPECIFICATIONS DATA!

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