2002 Pontiac Bonneville REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2002 Pontiac Bonneville CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Pontiac REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Pontiac Bonneville car and truck repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Pontiac Bonneville automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Pontiac mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Pontiac Bonneville vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

Air Bag System Precautions -> General Motors Corp. -> Disarming -> 1990 -> 1990-93 -> 1990-95 -> 1990-97 -> 1991 -> 1991-93 -> 1991-94 -> 1991-95 -> 1992-93 -> 1992-99 -> 1993-2002 -> 1993-94 -> 1993-98 -> 1994 -> 1994-2002 -> 1994-95 -> 1994-96 -> 1994-98 -> 1995-2002 -> 1995-96 -> 1995-97 -> 1995-98 -> 1995-99 -> 1996 -> 1996-2001 -> 1996-97 -> 1997 -> 1997-2002 -> 1997-98 -> 1997-99 -> 1998-2000 -> 1998-2002 -> 1998-99 -> 1999 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 2000-02 -> 2001-02 -> 2002 -> 2003 -> 2003-04 -> 2003-04 Except Malibu Maxx -> Achieva & Skylark -> Alero -> Astro & Safari -> Aurora -> Avalanche -> Aveo -> Aztek & Rendezvous -> Beretta & Corsica -> Blazer, Jimmy, Sonoma & S-10 -> Bonneville, Eighty-Eight, LeSabre, LSS, Ninety-Eight & Regency -> Bravada, Envoy, Rainier, SSR & TrailBlazer -> C/K Series -> Camaro & Firebird -> Canyon & Colorado -> Caprice, Custom Cruiser & Roadmaster -> Catera -> Cavalier & Sunfire -> Century -> Corvette -> Coupe -> CTS -> Cutlass -> Cutlass Ciera & Cruiser -> Cutlass Supreme -> DeVille -> Eldorado -> Escalade -> Express, G Series & Savana -> Fleetwood -> Grand Am -> Grand Prix & Intrigue -> Impala -> ION -> L-Series -> Light Trucks & Vans -> Lumina -> Lumina APV, Montana, Silhouette, Trans Sport & Venture -> Malibu -> Malibu Maxx -> Metro -> Monte Carlo -> Park Avenue -> Passenger Cars -> Prizm -> Reatta, Toronado & Trofeo -> Regal -> Riviera -> S-Series -> Sedan -> Seville -> Sierra & Silverado -> SRX -> Storm -> Suburban, Tahoe, Yukon & Yukon XL -> Tracker -> Vibe -> VUE -> XLR -> Zone 1 -> Zone 10 -> Zone 12 -> Zone 2 -> Zone 3 -> Zone 4 -> Zone 5 -> Zone 6 -> Zone 7 -> Zone 8 -> Zone 9 -> Zones 1 & 7 -> Zones 2 & 6 -> Zones 5 & 9 -> Zones 7 & 9
Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

Passenger Cars

The Sensing and Diagnostic Module (SDM) can maintain enough voltage to cause air bag deployment for up to 10 minutes after the ignition is turned Off and the battery is disconnected. Servicing the Supplemental air bag (SIR) system during this period may result in accidental deployment and personal injury.

Achieva & Skylark
1994-96
  • Ensure front wheels are in straight-ahead position.
  • Turn ignition switch to LOCK position.
  • Remove AIR BAG fuse from fuse block.
  • On 1995 models, remove lefthand sound insulator panel to ac...

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BRAKE SERVICE PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

Hydraulic Brake Systems -> General Motors -> Troubleshooting -> Master Cylinder Internal Fluid Leakage Check -> Road Test
Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

When troubleshooting the hydraulic brake system, perform the following inspections.

Master Cylinder Internal Fluid Leakage Check

Start engine and depress the brake pedal. If the pedal gradually falls under constant pressure, the hydraulic system may be leaking. Raise the vehicle on a lift and inspect all tubing lines and backing plates for signs of leakage. It may be required to lift or remove the carpeting or floor mats to inspect for boost...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

General Motors Corp./Saturn Passenger Cars -> Component Locations -> Electra (1985-90), Park Avenue (1991-98), LeSabre (1999-86), DeVille (1985-05), CTS, DTS, Fleetwood (1985-92), 88 (1999-86), 98 (1985-96), LSS, Regency, Bonneville (1987-05) & STS (2005-06)
Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

  • Raise and support vehicle.
  • Remove tire and wheel assembly.
  • Disconnect outer tie rod end from steering knuckle. Do NOT loosen tie rod end jam nut.
  • Insert a drift or punch into brake rotor and against brake caliper in order to prevent wheel hub and bearing from turning.
  • Remove and discard wheel drive shaft spindle nut retaining wheel drive shaft to hub.
  • Remove stabilizer shaft link.
  • Disconnect electrical connector from wheel speed sensor and reposition wiring harness away from ball joint.Be sure that wheel speed sensor wiring harness is repositioned away from ball joint after dis...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

Refer to Fig. for wirin...

[[table data]]

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

Starter, Replace
Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

When removing starter, note if any shims are used between the starter and mounting surface. If shims are used, install in their original locations.

If starter is noisy during cranking, remove one .015 inch double shim or add one .015 inch single shim to the outer bolt. If starter makes a high pitched whine after engine starts, add .015 inch double shims until noise ceases.

  • Dis...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

Cabin Air Filter Service -> General Motors Corp./Saturn -> 2000-05 Bonneville, LeSabre & 2001-02 Aurora
Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

Under normal operating conditions the cabin air filter should be replaced every 12 months or 15,000 miles. In dusty areas change the cabin air filter more often.

  • Open the hood.
  • Lift up the cabi...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

General Motors Corp./Saturn Cars -> Low Coolant Lamp ->
Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

This lamp should light when engine coolant level in the radiator drops below a predetermined le...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition inlet heater hose clamp from heater core pipe.
  • Remove hose from heater core.
  • Reposition heater hose clamp from heater hose inlet pipe.
  • Remove inlet heater hose from heater hose inlet pipe.
  • Remove hose from vehicle.
  • Reverse procedure to ...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

  • Rotate tensioner counterclockwise to remove the dri...

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COMPONENT LOCATION DIAGRAMS FOR 2002 Pontiac Bonneville AUTOMOBILES

Component location diagrams for most 2002 Pontiac Bonneville cars and light trucks sold in the U.S. from 1990+.

Left Seat Connectors Diagram for 2002 Pontiac Bonneville  3.8 V6 GASLeft Seat Connectors Diagram for 2002 Pontiac Bonneville 3.8 V6 GAS

Components on diagram:
  • Connector C-302
  • Inflatable Restraint Connector
  • Passenger Compartment, On Left Rear Pillar Diagram for 2002 Pontiac Bonneville  3.8 V6 GASPassenger Compartment, On Left Rear Pillar Diagram for 2002 Pontiac Bonneville 3.8 V6 GAS

    Components on diagram:
  • Body Harness
  • Ground G-310
  • CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Pontiac Bonneville AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Pontiac Bonneville cars and light trucks sold in the U.S.

    2002 Pontiac Bonneville  3.8 V6 GAS Wiring Diagram2002 Pontiac Bonneville 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Ignition Switch
  • Theft Deterrent Control Module
  • Theft Deterrent Exciter Module
  • 2002 Pontiac Bonneville  3.8 V6 GAS Wiring Diagram2002 Pontiac Bonneville 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Throttle Position Sensor
  • Manifold Absolute Pressure Sensor
  • Mass Air Flow Sensor
  • Camshaft Sensor
  • Crankshaft Sensor
  • CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2002 Pontiac Bonneville AUTOMOBILES

    OEM TSB listings for most 2002 Pontiac Bonneville cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: New Website for AFIT, TPM, and VDR Updates
    Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Pontiac Bonneville AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Pontiac Bonneville cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Pontiac Bonneville cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Pontiac Bonneville cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Pontiac Bonneville cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville SPECIFICATIONS DATA!

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