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1991 Oldsmobile Cutlass Calais CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Oldsmobile REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
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- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

BRAKE SERVICE PROCEDURES FOR 1991 Oldsmobile Cutlass Calais AUTOMOBILES
POWER BRAKE UNITS, GENERAL MOTORS -> TOYOTA/GM SINGLE DIAPHRAGM TYPE -> ADJUSTMENTS -> Assembly -> Booster Pushrod -> Brake Pedal -> Brakes Drag -> Brakes Grab -> Disassembly -> Hard Pedal/Brakes Inefficient -> Low Or Spongy Brake Pedal -> OVERHAUL -> TROUBLESHOOTING
Vehicle: 1991 Oldsmobile Cutlass Calais International 2.3 L4 GAS
ADJUSTMENTS
Brake Pedal
- With engine running and brake pedal in rest position, measure distance between face of pedal and floor mat.
- If distance is not 5.79-6.18 inches, adjust pedal height as follows:
- Remove left lower instrument panel trim section and air duct.
- Loosen stop lamp switch sufficiently to gain clearance for pedal adjustment.
- Loosen locknut and rotate pedal pushrod as needed to obtain specified pedal height, then tighten locknut.
- Adjust position of brake light switch so that plunger lightly contacts pedal stopper and brake lamps are off when pedal is release...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Oldsmobile Cutlass Calais AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1980-06 Gasoline Engine Models Except Catera, LeMans (1988-93) Metro, Nova (1985-88), Saturn & Sprint -> Normal Service -> Severe Service
Vehicle: 1991 Oldsmobile Cutlass Calais SL 3.3 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Oldsmobile Cutlass Calais AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1991 Oldsmobile Cutlass Calais SL 3.3 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle, then remove wheel and tire assembly.
- Install drive axle seal protector J-34754 or equivalent on outer joint.
- Insert a screwdriver or drift into caliper and rotor to prevent rotor from turning and remove hub nut and washer.
- Remove lower ball joint cotter pin and nut, then loosen joint using a suitable puller or tool No. J-29330. If right axle is being removed, turn wheel to left, if left axle is being removed, turn wheel to right.
- Insert a prybar between suspension support and lower control arm and sepa...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Oldsmobile Cutlass Calais AUTOMOBILES
Alternator, Replace
Vehicle: 1991 Oldsmobile Cutlass Calais 2.3 L4 GAS
- Disconnect battery ground cable.
- Remove air inlet duct.
- Remove heater hose brace bolt from rear of alternator.
- Disconnect alternator electrical connectors.
- Remove accessory drive belt.
- Remove alternator...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Oldsmobile Cutlass Calais AUTOMOBILES
General Motors Corp./Saturn Cars -> Anti-Lock Warning Lamp ->
Vehicle: 1991 Oldsmobile Cutlass Calais SL 3.3 V6 GAS
This lamp should light when the ignition is turned On. The lamp may light for as long as 30 seconds as a bulb and system inspection. If lamp remains lit or lights while operating the vehicle, a fault condition in the anti-lock brake system is indicated. When lamp is lit, turn ignition Off, then restart engine. If l...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Oldsmobile Cutlass Calais AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1991 Oldsmobile Cutlass Calais 2.3 L4 GAS
Inlet
- Drain coolant into a suitable container.
- Loosen hose clamp connecting hose to heater core inlet tube.
- Loosen hose clamp connecting hose to intake manifold.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Oldsmobile Cutlass Calais AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1991 Oldsmobile Cutlass Calais International 2.3 L4 GAS
- Rotate serpentine belt tensioner counterclockwise using a tight fitting 13mm w...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Oldsmobile Cutlass Calais AUTOMOBILES
Component location diagrams for most 1991 Oldsmobile Cutlass Calais cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 1991 Oldsmobile Cutlass Calais AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Oldsmobile Cutlass Calais cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Oldsmobile Cutlass Calais AUTOMOBILES
OEM TSB listings for most 1991 Oldsmobile Cutlass Calais cars and light trucks sold in the U.S. from 1985+.
Document: Car and Truck Fix It Right the First Time Issues Vehicle: 1991 Oldsmobile Cutlass Calais 2.3 L4 GAS Auto Systems: |
Document: GM TIRE WARRANTY PROGRAM CLAIMS GOODWILL GUIDELINES - REVISED Vehicle: 1991 Oldsmobile Cutlass Calais 2.3 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 Oldsmobile Cutlass Calais AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Oldsmobile Cutlass Calais cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Oldsmobile Cutlass Calais cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Oldsmobile Cutlass Calais cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Oldsmobile Cutlass Calais cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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