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1994 Pontiac Bonneville CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Pontiac REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1994 Pontiac Bonneville AUTOMOBILES
Compressor Service -> Harrison HD6/HR6-HE Compressor -> COMPRESSOR CLUTCH SERVICE -> CLUTCH COIL, REPLACE -> CLUTCH PLATE & HUB, REPLACE -> CLUTCH PULLEY & BEARING, REPLACE -> Installation -> Removal
Vehicle: 1994 Pontiac Bonneville SSE 3.8 V6 GAS
CLUTCH PLATE & HUB, REPLACE
Removal
Refer to Fig. when performing compressor service.
- Support compressor in holding fixture J-33026 or equivalent.
- Using clutch hub holding tool No. J-25030-A or equivalent, prevent clutch hub and driveplate assembly from turning. Remove shaft nut using shaft nut socket tool No. J-33022 or equivalent.
- Thread clutch plate and hub assembly removing tool No. J-33013-B or equivalent onto hub with center screw forcing tip located to thrust against end of shaft. Hold body of remover with wrench and tur...
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BRAKE SERVICE PROCEDURES FOR 1994 Pontiac Bonneville AUTOMOBILES
Drum Brakes -> Type 8 -> Tightening Specifications
Vehicle: 1994 Pontiac Bonneville SSE 3.8 V6 GAS
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Pontiac Bonneville AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1980-06 Gasoline Engine Models Except Catera, LeMans (1988-93) Metro, Nova (1985-88), Saturn & Sprint -> Normal Service -> Severe Service
Vehicle: 1994 Pontiac Bonneville SE 3.8 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Pontiac Bonneville AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1994 Pontiac Bonneville SE 3.8 V6 GAS
- Raise and support vehicle, then remove tire and wheel assembly.
- Install a brass drift or a screwdriver to prevent rotor from turning.
- Remove shaft nut and washer.
- Remove brake caliper from steering knuckle and suspend caliper assembly.
- Remove rotor from hub and bearing assembly, then stabilizer shaft or link from control arm.
- Remove ball joint from steering knuckle.
- Remove drive axle from transaxle using axle shaft remover tool No. J-33008, a...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Pontiac Bonneville AUTOMOBILES
Starter, Replace
Vehicle: 1994 Pontiac Bonneville SE 3.8 V6 GAS
When removing starter, note if any shims are used between the starter and mounting surface. If shims are found, reinstall in original locations.
If starter is noisy during cranking, remove one .015 inch double shim or add one .015 inch single shim to the outer bolt. If starter makes a high pitched whine after engine start, add .01...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Pontiac Bonneville AUTOMOBILES
General Motors Corp./Saturn Cars -> Active Handling System Warning Lamp ->
Vehicle: 1994 Pontiac Bonneville SE 3.8 V6 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned on as a bulb check. The lamp will also come on as the system is...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Pontiac Bonneville AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1994 Pontiac Bonneville SSE 3.8 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater hose inlet clamp at water outlet using hose clamp pliers.
- Remove heater inlet hose from water outlet.
- Reposition heater core inlet hose clamp at heater core using hose clamp pliers.
- Remove hose from vehicle.
- Reverse procedure to i...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Pontiac Bonneville AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1994 Pontiac Bonneville SSE 3.8 V6 GAS
- Remove the battery.
- Rotate the tensioner counterclockwise to remove the drive belt.
- Remove the supercharger belt from...
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COMPONENT LOCATION DIAGRAMS FOR 1994 Pontiac Bonneville AUTOMOBILES
Component location diagrams for most 1994 Pontiac Bonneville cars and light trucks sold in the U.S. from 1990+.
Top Front of Supercharged Engine Diagram for 1994 Pontiac Bonneville SE 3.8 V6 GAS Components on diagram: |
RH Side of Engine Diagram for 1994 Pontiac Bonneville SE 3.8 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1994 Pontiac Bonneville AUTOMOBILES
OEM drawn wiring diagrams for most 1994 Pontiac Bonneville cars and light trucks sold in the U.S.
1994 Pontiac Bonneville SSE 3.8 V6 GAS Wiring Diagram Components on diagram: |
1994 Pontiac Bonneville SE 3.8 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1994 Pontiac Bonneville AUTOMOBILES
OEM TSB listings for most 1994 Pontiac Bonneville cars and light trucks sold in the U.S. from 1985+.
Document: Car and Truck Fix It Right the First Time Issues Vehicle: 1994 Pontiac Bonneville SE 3.8 V6 GAS Auto Systems: |
Document: Bumps or Rust Colored Spots in Paint Due to Rail or Iron Dust Vehicle: 1994 Pontiac Bonneville SE 3.8 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1994 Pontiac Bonneville AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Pontiac Bonneville cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Pontiac Bonneville cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Pontiac Bonneville cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Pontiac Bonneville cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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