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Pontiac CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Pontiac REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Pontiac car and truck
repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Pontiac
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Pontiac AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Pontiac cars and light trucks from 1990+
General Service Domestic Vehicles -> 2003-04 -> Oil Charge -> Alero & Malibu -> Bonneville, LeSabre & Park Avenue -> Caravan, Town & Country & Voyager -> Catera -> Cavalier & Sunfire -> Century -> Cherokee, Dakota, Full Size Pickups, Grand Cherokee & Wrangler -> Corvette -> DaimlerChrysler Corp. -> DeVille & Seville -> Eldorado -> Except Lincoln LS -> Except Tracker -> Ford Motor Company -> Full Size & Ram Vans -> General Motors Corp. -> Geo Tracker -> Grand Prix, Impala, Intrigue, Lumina, Monte Carlo & Regal -> L-Series -> Liberty -> Light Trucks & Vans -> Lincoln LS -> Metro -> Passenger Cars -> Prizm -> PT Cruiser -> S-Series -> Saturn -> VUE
Vehicle: 2004 Pontiac Bonneville GXP 4.6 V8 GAS
DaimlerChrysler Corp.
Passenger Cars
Before installing replacement compressor, drain oil from replacement and failed compressors (drain oil from suction port). Add same amount of oil to replacement compressor as drained from failed compressor.
Remove defective components. Add the proper amount of oil to each replacement component. Most recovery/recycling equipment will measure the amount of oil being removed. This is the amount of oil to be added back to the system, follow manufactures instructions provided with the recovery/recycling station.
When other ai...
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BRAKE SERVICE PROCEDURES FOR Pontiac AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Pontiac cars and light trucks from 1990+.
Disc Brakes -> Delco Single Piston Sliding Caliper -> Brake Pad Service -> Installation -> Removal
Vehicle: 2004 Pontiac Montana 3.4 V6 GAS
Removal
- Remove caliper as outlined under .
- Remove inboard pad with retainer spring.
- Remove outboard pad and position caliper on front suspension so brake hose will not support weight of caliper.
- Remove two sleeves from inboard ears of caliper.
- Remove four rubber bushings from grooves in each of caliper ears.
Installation
- Lubricate new sleeves, rubber bushings, bushing grooves and mounting bolt ends with lubricant part No. 19010909, or equivalent.
- Install new bushings and sleeves in caliper ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Pontiac AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Pontiac cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1980-06 Gasoline Engine Models Except Catera, LeMans (1988-93) Metro, Nova (1985-88), Saturn & Sprint -> Normal Service -> Severe Service
Vehicle: 2005 Pontiac Grand Prix 3.8 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Pontiac AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Pontiac cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1990 Pontiac Sunbird LE 2.0 L4 GAS
- Raise and support vehicle, then remove tire and wheel assembly.
- Install a brass drift or a screwdriver to prevent rotor from turning.
- Remove shaft nut and washer.
- Remove brake caliper from steering knuckle and suspend caliper assembly.
- Remove rotor from hub and bearing assembly, then stabilizer shaft or link from control arm.
- Remove ball joint from steering knuckle.
- Remove drive axle from transaxle ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Pontiac AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Pontiac cars and light trucks sold in the U.S. from mid 1990's+.
Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2009 Pontiac G6 GT 3.5 V6 GAS
Refer to Figs. through for w...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Pontiac AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Pontiac cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1996 Pontiac Bonneville SSE 3.8 V6 GAS
When removing starter, note if any shims are used between the starter and mounting surface. If shims are found, reinstall in original locations.
If starter is noisy during cranking, remove one .015 inch double shim or add one .015 inch single shim to the outer bolt. If starter makes a high pitched whine after engine start, add ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Pontiac AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Pontiac cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> General Motors Corp./Saturn -> 2003-09 Vibe
Vehicle: 2009 Pontiac Vibe 2.4 L4 GAS
Under normal operating conditions the cabin air filter should be inspected every 15,000 miles and replaced every 30,000 miles. In dusty areas change the cabin air filter more often.
- Open the glove compartment door.
- Remove the screw retaining the damper rod to the righthand side of the glove compartment door, then detach the damper rod.
- Push inward at each side of the glove compartment door to disengage the retainers, then lower the door.
- Through the glove compartment opening, depress the cabin air filter access cover retaining tabs, then remove the cover, Figs. and .
- Remove th...
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MAINTENANCE LAMP RESET PROCEDURES FOR Pontiac AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Pontiac cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Cars -> Anti-Lock Warning Lamp ->
Vehicle: 1991 Pontiac Lemans LE Aerocoupe 1.6 L4 GAS
This lamp should light when the ignition is turned On. The lamp may light for as long as 30 seconds as a bulb and system inspection. If lamp remains lit or lights while operating the vehicle, a fault condition in the anti-lock brake system is indicated. When lamp is lit, turn ignition Off, then restart engine. If l...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Pontiac AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Pontiac cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2001 Pontiac Grand Prix 3.1 V6 GAS
Lower
- Disconnect negative battery cable.
- Drain cooling system into a suitable container.
- Reposition hose clamp from water pump.
- Remove radiator outlet hose from water pump.
- Remove lower radiator air deflector.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator and vehicle.
- Reverse procedure to ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Pontiac AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Pontiac cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1991 Pontiac Grand AM LE 2.3 L4 GAS
- Rotate serpentine belt tensioner counterclockwise using a tight fitting 13mm w...
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COMPONENT LOCATION DIAGRAMS FOR Pontiac AUTOMOBILES
Component location diagrams for most Pontiac cars and light trucks sold in the U.S. from 1990+.
 Roof Headliner Diagram for 2004 Pontiac Grand Prix 3.8 V6 GASComponents on diagram: |
 A/C Components Location Diagram for 1989 Pontiac Bonneville SE 3.8 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Pontiac AUTOMOBILES
OEM drawn wiring diagrams for most Pontiac cars and light trucks sold in the U.S.
 2000 Pontiac Sunfire 2.2 L4 GAS Wiring DiagramComponents on diagram: |
 1991 Pontiac Sunbird GT 3.1 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Pontiac AUTOMOBILES
OEM TSB listings for most Pontiac cars and light trucks sold in the U.S. from 1985+.
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Document: HOMELINK TRANSCEIVER/GARAGE DOOR OPENER TRANSMITTER TEST KIT AVAILABLE AS ESSENTIAL TOOL - REVISED Vehicle: 1990 Pontiac Trans Sport 3.1 V6 GAS Auto Systems: |
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Document: ECM - 32 WAY CONNECTOR ID - UPDATES ALL PREVIOUS S/M Vehicle: 1987 Pontiac 6000 LE 2.5 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Pontiac AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Pontiac cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Pontiac cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Pontiac cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Pontiac cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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