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Pontiac CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Pontiac REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Pontiac car and truck
repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Pontiac
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Pontiac AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Pontiac cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Cooling System Bleed -> Astro & Safari -> Aztek -> Bravada, S & T Series -> C & K Series -> G Series -> Rendezvous -> Tracker -> Vue
Vehicle: 2001 Pontiac Aztek GT 3.4 V6 GAS
Astro & Safari
- Slowly pour in one half of engines cooling system capacity with suitable coolant.
- Fill remaining capacity with clean water to 1/2 inch below radiator filer neck.
- Start engine and let cooling system warm up. If level drops, top off with clean water.
- Install radiator cap.
- Inspect coolant level in coolant recovery system, top off as necessary.
Aztek
- Open air bleed valves on water pump and thermostat housing.
- Slowly add a 50/50 mixture of suitable coolant and clean water to radiator until coolant le...
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BRAKE SERVICE PROCEDURES FOR Pontiac AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Pontiac cars and light trucks from 1990+.
Hydraulic Brake Systems -> Brake System Bleed -> FLUSHING HYDRAULIC SYSTEM -> MANUAL BLEEDING -> PRESSURE BLEEDING -> WHEEL BLEEDING SEQUENCE
Vehicle: 1994 Pontiac Grand AM GT 2.3 L4 GAS
MANUAL BLEEDING
Pressure bleeding is recommended for all hydraulic systems. However, if a pressure bleeder is unavailable, use the following procedure. Brake fluid damages painted surfaces. Immediately clean any spilled fluid.
- Remove vacuum reserve by pumping brakes several times with engine off.
- Fill master cylinder reservoir with clean brake fluid. Check fluid level often during bleeding procedure; do not let reservoir fall below half full.
- If necessary, bleed master cylinder as follows:
- Disconnect master cylinder forward brake line connection until fluid flows from reservoir. R...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Pontiac AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Pontiac cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Passenger Cars -> Fuel Pressure Relief -> Except Aveo, LaCrosse, LeMans (1988-93), Malibu & Malibu Maxx (2004-05), Metro, Nova, Prizm, Spectrum & Storm -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 1992 Pontiac Firebird 5.0 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strateg...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Pontiac AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Pontiac cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2001 Pontiac Aztek GT 3.4 V6 GAS
Front
Prevent the seals (boots) from contacting the other components in order to prevent damage to the seals (boots).
- Raise and support vehicle.
- Remove tire and wheel assembly.
- Remove engine splash shield.
- Remove stabilizer shaft link.
- Disconnect electrical connector from wheel speed sensor.
- Remove front wheel drive shaft nut and ramped 2-piece washer. Insert a drift or a flat-bladed tool through caliper and into brake rotor to prevent rotor from turning. Discard wheel drive shaft nut. Note relationship between halves of 2-piece ramped washer. The ramped sides must face each oth...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Pontiac AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Pontiac cars and light trucks sold in the U.S. from mid 1990's+.
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Scan Tool Definitions
Vehicle: 2004 Pontiac Aztek 3.4 V6 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.
Scan Tool Definitions
Refer to Fig. for wiring diagram.
Clearing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.
Intermittent & Poor Connections
Intermittents
Most intermittents are caused by faulty electrical connections or wiring. Inspect for the following:
- Wiring broken inside insulation.
- Poor connection between male and female terminal at connector.
- Poor...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Pontiac AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Pontiac cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2004 Pontiac Bonneville SE 3.8 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove torque converter cover.
- Disconnect starter electrical connections.
- Remove starter motor mount...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Pontiac AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Pontiac cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> General Motors Corp./Saturn -> 2000-05 Bonneville, LeSabre & 2001-02 Aurora
Vehicle: 2003 Pontiac Bonneville 3.8 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 12 months or 15,000 miles. In dusty areas change the cabin air filter more often.
- Open the hood.
- Lift up the cabi...
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MAINTENANCE LAMP RESET PROCEDURES FOR Pontiac AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Pontiac cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Cars -> Active Handling System Warning Lamp ->
Vehicle: 1995 Pontiac Sunfire SE 2.3 L4 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned on as a bulb check. The lamp will also come on as the system is...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Pontiac AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Pontiac cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1990 Pontiac Trans Sport 3.1 V6 GAS
- Disconnect battery ground cable.
- Drain engine cooling system into a suitable container.
- Remove forward lamp harness from frame and unplug fan connector.
- Remove cooling fan attaching bolts and cooling fan.
- Remove hood latch from radiator support.
- Remove upper radiator hose clamp.
- Disconnect upper radiator hose from radiator.
- Remove lower radiator hose clamp.
- Disconnect lower radiator hose from radiator.
- Remove transaxle fluid cooler lines from radiator.
- On models ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Pontiac AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Pontiac cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 2007 Pontiac Vibe 1.8 L4 GAS
Removal
- Remove belt tension using a suitable wrench to rotate tensioner clockwise.
- Remove belt with pressure applied to wrench and tension relieved from drive belt.
Installation
- Raise and support vehicle.
- Remove righth...
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COMPONENT LOCATION DIAGRAMS FOR Pontiac AUTOMOBILES
Component location diagrams for most Pontiac cars and light trucks sold in the U.S. from 1990+.
 A/C High Pressure Cut-Out Switch Diagram for 1990 Pontiac Bonneville SE 3.8 V6 GASComponents on diagram: |
 Passenger Compartment Diagram for 2000 Pontiac Montana 3.4 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Pontiac AUTOMOBILES
OEM drawn wiring diagrams for most Pontiac cars and light trucks sold in the U.S.
 2003 Pontiac Vibe 1.8 L4 GAS Wiring DiagramComponents on diagram: |
 1992 Pontiac Bonneville SE 3.8 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Pontiac AUTOMOBILES
OEM TSB listings for most Pontiac cars and light trucks sold in the U.S. from 1985+.
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Document: GM NEW VEHICLE TIRE WARRANTY PROGRAM - REVISED Vehicle: 2004 Pontiac Aztek 3.4 V6 GAS Auto Systems: |
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Document: RECALL - TIRES:PRESSURE MONITORING AND REGULATING SYSTEMS Vehicle: 2008 Pontiac G8 3.6 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Pontiac AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Pontiac cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Pontiac cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Pontiac cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Pontiac cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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