Pontiac Montana REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Pontiac Montana CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Pontiac REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Pontiac Montana car and truck repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Pontiac Montana automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Pontiac mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Pontiac Montana vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Pontiac Montana AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Pontiac Montana cars and light trucks from 1990+

Component Replacement & Adjustment -> Montana, Silhouette & Venture -> Blower Motor, Replace -> Front -> Less Lefthand Power Sliding Door -> Rear -> With Lefthand Power Sliding Door
Vehicle: 2004 Pontiac Montana 3.4 V6 GAS

Front

  • Remove righthand insulator panel and dash mat retainers.
  • Disconnect courtesy lamp and remove righthand instrument panel insulator.
  • Disconnect electrical connector, then remove mounting screws and blower motor.
  • Remove mounting screws and blower motor.
  • Reverse procedure to install. Torque blower motor mounting screws to 16 inch lbs.

Rear

Less Lefthand Power Sliding Door
  • Open and remove cover, then remove accessory panel and disconnect electrical connector.
  • Remove mounting screws and rear trim panel hinged c...

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BRAKE SERVICE PROCEDURES FOR Pontiac Montana AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Pontiac Montana cars and light trucks from 1990+.

Hydraulic Brake Systems -> Adjustments -> Height Sensing Proportioning Valve
Vehicle: 2005 Pontiac Montana 3.4 V6 GAS

Height Sensing Proportioning Valve

The height sensing proportioning valve must be adjusted whenever the valve and/or linkage is disassembled or removed for service. In addition, adjustment should be inspected if excessive front wheel lock-up is experienced with a lower than desired brake application rate when vehicle is at or near maximum GVWR.

  • Raise and support vehicle, leave wheels on and allow axle to hang freely.
  • Remove lever retaining nut and disconnect lever from valve shaft, Fig. .
  • Rotate valve shaft to permit installation of correct adjustment gauge, Fig. , ensure D shaped hol...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Pontiac Montana AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Pontiac Montana cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> Montana SV6, Relay, Rendezvous w/3.6L Engine, Relay, Terraza, Uplander & 2004-06 Envoy, Rainier & TrailBlazer
Vehicle: 2005 Pontiac Montana SV6 3.5 V6 GAS

For v...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Pontiac Montana AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Pontiac Montana cars and light trucks from 1990+.

DRIVESHAFT, Replace -> Install -> Remove
Vehicle: 2006 Pontiac Montana SV6 3.9 V6 GAS

Remove

  • Raise and support vehicle using a suitable lift.
  • Reference mark propeller shaft at transfer case flange.
  • Remove propeller shaft-to-transfer case flange bolts.
  • Reference mark propeller shaft at torque tube flange.
  • Remove propeller shaft-to-torque tube flange bolts.
  • Push propeller shaft toward rear of vehicle.
  • Remove propeller shaft.

Install

  • Install rear of propeller shaft to torque tube flange.
  • Align reference marks on propeller shaft and torque tube flange. Thoroughly clean and apply threadlocker GM P/N United States 12345493 P/N Canada 10953488 or equiva...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Pontiac Montana AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Pontiac Montana cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 2005 Pontiac Montana 3.4 V6 GAS

  • Disconnect battery ground cable.
  • Remove throttle body air inlet duct, then apply parking brake.
  • Place transaxle in neutral gear position.
  • Remove engine mount strut bolts and position mount aside.
  • Install suitable engine tilt strap tool.
  • Ro...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Pontiac Montana AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Pontiac Montana cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> General Motors Corp./Saturn -> 1998-2005 Montana, Silhouette, Trans Sport, Venture & 2002-03 Rendezvous
Vehicle: 2001 Pontiac Montana 3.4 V6 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Open the instrument panel compartment door.
  • Remove the door located at the rear of the instrument panel compartment.
  • Open the A/C and heater module access door, Fig. .
  • Remove the first cabin air filter through the A/C and heater module access...

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MAINTENANCE LAMP RESET PROCEDURES FOR Pontiac Montana AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Pontiac Montana cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Trucks -> Service Throttle Soon Indicator Lamp ->
Vehicle: 2008 Pontiac Montana SV6 3.9 V6 FLEX

A "Service Throttle Soon" indicator lamp is mounted in the lower righthand instrument cluster corner on these models. It lights when the ignition is turned On, but should go out approximately 1-5 seconds after the engine starts.

Traditional throttle cables are no longer used on these models. The PCM receives signals from an electron...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Pontiac Montana AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Pontiac Montana cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2007 Pontiac Montana SV6 3.9 V6 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from thermostat housing using hose clamp pliers J 38185 or equivalent.
  • Remove radiator outlet hose from thermostat housing.
  • Remove air cleaner assembly.
  • Reposition hose clamp from radiator using hose clamp pliers J 38185 or equivalent.
  • Remove radiator outlet...

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SERPENTINE BELT SERVICE PROCEDURES FOR Pontiac Montana AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Pontiac Montana cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2004 Pontiac Montana 3.4 V6 GAS

  • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

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COMPONENT LOCATION DIAGRAMS FOR Pontiac Montana AUTOMOBILES

Component location diagrams for most Pontiac Montana cars and light trucks sold in the U.S. from 1990+.

RF Door Diagram for 2004 Pontiac Montana  3.4 V6 GASRF Door Diagram for 2004 Pontiac Montana 3.4 V6 GAS

Components on diagram:
  • Door
  • Door Handle
  • Door Lock Cylinder Switch
  • Door Harness
  • RH Side of I/P, Above Base of Steering Column Diagram for 2003 Pontiac Montana  3.4 V6 GASRH Side of I/P, Above Base of Steering Column Diagram for 2003 Pontiac Montana 3.4 V6 GAS

    Components on diagram:
  • Turn Signal/Hazard Flasher Module
  • I/P Harness
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    WIRING DIAGRAMS FOR Pontiac Montana AUTOMOBILES

    OEM drawn wiring diagrams for most Pontiac Montana cars and light trucks sold in the U.S.

    2007 Pontiac Montana SV6 3.9 V6 GAS Wiring Diagram2007 Pontiac Montana SV6 3.9 V6 GAS Wiring Diagram

    Components on diagram:
  • Instrument Panel Cluster
  • Headlamp Switch
  • Body Control Module
  • HVAC Control Module
  • Passenger Window Switch
  • 2000 Pontiac Montana  3.4 V6 GAS Wiring Diagram2000 Pontiac Montana 3.4 V6 GAS Wiring Diagram

    Components on diagram:
  • Radio
  • Interface Module
  • Rear Seat Audio Control
  • Auxiliary Video Module
  • Third Seat Audio Control
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    TECHNICAL SERVICE BULLETINS FOR Pontiac Montana AUTOMOBILES

    OEM TSB listings for most Pontiac Montana cars and light trucks sold in the U.S. from 1985+.

    Document: INCORRECT ONSTAR GLOBAL POSITIONING SYSTEM (GPS) LOCATION REPORTED DURING ONSTAR CALL - REVISED
    Vehicle: 2005 Pontiac Montana 3.4 V6 GAS

    Symptoms:
  • False Instrument Panel Indications
  • Auto Systems:
  • Aux Equip, Phone, Jacks, Trailer Hitches, Towing
  • Document: 2006 INTERIM MODEL YEAR CHANGE FOR 4T65-E AUTOMATIC TRANSMISSIONS - INPUT CARRIER ASSEMBLY DAM & BEARING
    Vehicle: 2004 Pontiac Montana 3.4 V6 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO Pontiac Montana TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Pontiac Montana AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Pontiac Montana cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Pontiac Montana cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Pontiac Montana cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Pontiac Montana cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Pontiac Montana SPECIFICATIONS DATA!

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