2002 Pontiac Montana REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2002 Pontiac Montana CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Pontiac REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Pontiac Montana car and truck repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Pontiac Montana automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Pontiac mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Pontiac Montana vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2002 Pontiac Montana AUTOMOBILES

General Service Domestic Vehicles -> 2001-02 -> Pressure Gauge Indication
Vehicle: 2002 Pontiac Montana 3.4 V6 GAS

Due to the different types of models and systems, the following typical pressure gauge indications should be used as a guide only as shown in Fig. . Refer to the "Performance Tests" or "System Pressure Check" for the particular model being tested. When indications other than normal are encountered, these typical indication charts will assist in diagnosing the refrigerant system. It should be noted that pressures may vary slightly above or below due to changes in ambient temperature and relative humidity.

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BRAKE SERVICE PROCEDURES FOR 2002 Pontiac Montana AUTOMOBILES

Power Brake Units -> Delco Brake Booster -> General Service
Vehicle: 2002 Pontiac Montana 3.4 V6 GAS

Certain general service procedures apply, regardless of whether the brakes are vacuum or hydraulically assisted. Only top quality, clean brake fluid should be used. More seals and valves are used with power brake systems than with ordinary brakes, so an inferior brake fluid will do much more damage. For the same reason, ensure all dirt is kept out of the system. Additionally, on models with hydraulic assist brakes, care must be taken not to mix the fluids of the booster hydraulic system and brake hydraulic system as the fluids are not compatible.

If the power unit fails, the brak...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Pontiac Montana AUTOMOBILES

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Gasoline Engines Except Equinox, Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Uplander & Vue (2004-06) & 2004-06 Envoy, Rainier & TrailBlazer -> Returnless Fuel System
Vehicle: 2002 Pontiac Montana 3.4 V6 GAS

Returnless Fuel System

On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."

On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Pri...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Pontiac Montana AUTOMOBILES

CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2002 Pontiac Montana 3.4 V6 GAS

Front

  • Raise and support vehicle, then remove tire and wheel assembly.
  • Remove engine splash shield.
  • Insert a suitable drift or punch through brake caliper and into brake rotor to prevent wheel hub and bearing from turning.
  • Remove wheel drive shaft spindle nut.
  • Remove stabilizer shaft link.
  • Disconnect outer tie rod end from steering knuckle. Do not loosen tie rod end jam nut.
  • Disconnect wheel speed sensor electrical connector, then reposition wiring harness away from ball joint.
  • Disconnect lower ball joint from steering knuckle.
  • Install wheel hub remover tool No. J 42129, or equival...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Pontiac Montana AUTOMOBILES

Starter, Replace
Vehicle: 2002 Pontiac Montana 3.4 V6 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Disconnect starter electrical connectors.
  • Remove converter cover.
  • Remove starter motor ...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Pontiac Montana AUTOMOBILES

Cabin Air Filter Service -> General Motors Corp./Saturn -> 1998-2005 Montana, Silhouette, Trans Sport, Venture & 2002-03 Rendezvous
Vehicle: 2002 Pontiac Montana 3.4 V6 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Open the instrument panel compartment door.
  • Remove the door located at the rear of the instrument panel compartment.
  • Open the A/C and heater module access door, Fig. .
  • Remove the first cabin air filter through the A/C and heater module access...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Pontiac Montana AUTOMOBILES

General Motors Corp./Saturn Trucks -> Low Coolant Lamp ->
Vehicle: 2002 Pontiac Montana 3.4 V6 GAS

This lamp should light when engine coolant level in the radiator drops below a predetermined le...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Pontiac Montana AUTOMOBILES

Radiator, Replace
Vehicle: 2002 Pontiac Montana 3.4 V6 GAS

  • Drain engine coolant into a suitable container.
  • Disconnect and plug lower transmission oil cooler (TOC) line from radiator.
  • Remove cooling fans and shroud.
  • Remove radiator inlet hose.
  • Remove ...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Pontiac Montana AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2002 Pontiac Montana 3.4 V6 GAS

  • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

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COMPONENT LOCATION DIAGRAMS FOR 2002 Pontiac Montana AUTOMOBILES

Component location diagrams for most 2002 Pontiac Montana cars and light trucks sold in the U.S. from 1990+.

Overhead Console Diagram for 2002 Pontiac Montana  3.4 V6 GASOverhead Console Diagram for 2002 Pontiac Montana 3.4 V6 GAS

Components on diagram:
  • Driver Information Center
  • Interior Lamp And Multifunction Switch Assembly
  • Below Vehicle, Rear of LR Wheelhouse Diagram for 2002 Pontiac Montana  3.4 V6 GASBelow Vehicle, Rear of LR Wheelhouse Diagram for 2002 Pontiac Montana 3.4 V6 GAS

    Components on diagram:
  • Auto Level Control Air Compressor
  • Auto Level Control Air Inflator Relay
  • Connector C-407
  • Grommet P-403
  • Auto Level Control Harness
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    WIRING DIAGRAMS FOR 2002 Pontiac Montana AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Pontiac Montana cars and light trucks sold in the U.S.

    2002 Pontiac Montana  3.4 V6 GAS Wiring Diagram2002 Pontiac Montana 3.4 V6 GAS Wiring Diagram

    Components on diagram:
  • Rear Window Wiper Washer and Multifunction Switch
  • Blower Motor Switch Auxiliary
  • HVAC Control Module Auxiliary
  • Blower Motor Relay Auxiliary
  • Blower Motor Auxiliary
  • 2002 Pontiac Montana  3.4 V6 GAS Wiring Diagram2002 Pontiac Montana 3.4 V6 GAS Wiring Diagram

    Components on diagram:
  • Radio
  • Inflatable Restraint Steering Wheel Module Coil
  • Steering Wheel Controls- Right
  • Steering Wheel Controls- Left
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    TECHNICAL SERVICE BULLETINS FOR 2002 Pontiac Montana AUTOMOBILES

    OEM TSB listings for most 2002 Pontiac Montana cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 2002 Pontiac Montana 3.4 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: New Website for AFIT, TPM, and VDR Updates
    Vehicle: 2002 Pontiac Montana 3.4 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Montana TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Pontiac Montana AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Pontiac Montana cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Pontiac Montana cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Pontiac Montana cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Pontiac Montana cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Montana SPECIFICATIONS DATA!

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