Pontiac Sunfire REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Pontiac Sunfire CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Pontiac REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Pontiac Sunfire car and truck repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Pontiac Sunfire automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Pontiac mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Pontiac Sunfire vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Pontiac Sunfire AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Pontiac Sunfire cars and light trucks from 1990+

Vacuum & Wiring Diagrams -> Passenger Cars -> Deville
Vehicle: 2004 Pontiac Sunfire 2.2 L4 GAS

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BRAKE SERVICE PROCEDURES FOR Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Pontiac Sunfire cars and light trucks from 1990+.

Drum Brakes -> Types 1, 2 & 3 -> Tightening Specifications;
Vehicle: 1996 Pontiac Sunfire GT 2.4 L4 GAS

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FUEL FILTER REPLACEMENT PROCEDURES FOR Pontiac Sunfire AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Pontiac Sunfire cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> Except Aveo, Chevette 1.8L Diesel, Corvette, GTO, LaCrosse, Malibu (2004-06) & Malibu Maxx, Vibe, XLR, 2004-05 Corvette & 1998-2002 Metro & Prizm
Vehicle: 1997 Pontiac Sunfire SE 2.2 L4 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the v...

CLICK HERE TO GET FULL ACCESS TO Pontiac Sunfire FUEL FILTER REPLACEMENT PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Pontiac Sunfire AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Pontiac Sunfire cars and light trucks from 1990+.

CV AXLE SHAFT, Replace
Vehicle: 2001 Pontiac Sunfire 2.2 L4 GAS

  • Disconnect negative battery cable.
  • Raise and suitably support vehicle.
  • Remove tire and wheel assembly.
  • Place shop towels underneath outer joint to protect from any sharp edges.
  • Insert a drift into caliper and rotor to prevent rotor from turning.
  • Remove drive axle nut and washer.
  • Remove lower ball joint from steering knuckle. If you remove right axle, turn wheel to left. If you remove left axle, turn wheel to right.
  • Disconnect wheel speed sensor harness.
  • Disconnect stabilizer link from low...

CLICK HERE TO GET FULL ACCESS TO Pontiac Sunfire DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Pontiac Sunfire AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Pontiac Sunfire cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1997 Pontiac Sunfire GT 2.4 L4 GAS

  • Disconnect battery ground cable.
  • Remove air inlet duct to throttle body.
  • Remove top starter bolt, then raise and support v...

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MAINTENANCE LAMP RESET PROCEDURES FOR Pontiac Sunfire AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Pontiac Sunfire cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Cars -> Change Oil, Change Oil Now Or Change Oil Soon Lamp & Messages -> Except Alero, Aurora, Intrigue, Toronado & 1992-98 Eighty-Eight & Ninety-Eight
Vehicle: 2000 Pontiac Sunfire 2.2 L4 GAS

When the engine oil life index has reached 10 or less, the Driver Information System display will indicate distance to oil change and sound a beep when ignition is turned on or to Accessory for the first time each day. When the engine oil life index has re...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Pontiac Sunfire AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Pontiac Sunfire cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2003 Pontiac Sunfire 2.2 L4 GAS

Lower

  • Disconnect negative battery cable.
  • Drain cooling system into a suitable container.
  • Reposition outlet hose clamp from cylinder head.
  • Remove outlet hose from cylinder head.
  • Raise and support vehicle.
  • Reposition hose clamp from surge tank pipe.
  • Remove radiator outlet hose from surge tank pipe.
  • Reposition hose clamp from radiator.
  • Remove radia...

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SERPENTINE BELT SERVICE PROCEDURES FOR Pontiac Sunfire AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Pontiac Sunfire cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1996 Pontiac Sunfire SE 2.4 L4 GAS

  • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

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COMPONENT LOCATION DIAGRAMS FOR Pontiac Sunfire AUTOMOBILES

Component location diagrams for most Pontiac Sunfire cars and light trucks sold in the U.S. from 1990+.

LH Front Wheel Diagram for 1996 Pontiac Sunfire SE 2.4 L4 GASLH Front Wheel Diagram for 1996 Pontiac Sunfire SE 2.4 L4 GAS

Components on diagram:
  • LH Front Wheel Speed Sensor
  • ABS Wheel Speed Sensor Lead
  • Control Arm
  • Crossmember
  • Stabilizer Shaft
  • Starter Motor Diagram for 2005 Pontiac Sunfire  2.2 L4 GASStarter Motor Diagram for 2005 Pontiac Sunfire 2.2 L4 GAS

    Components on diagram:
  • Starter
  • CLICK HERE TO GET FULL ACCESS TO Pontiac Sunfire PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Pontiac Sunfire AUTOMOBILES

    OEM drawn wiring diagrams for most Pontiac Sunfire cars and light trucks sold in the U.S.

    2005 Pontiac Sunfire  2.2 L4 GAS Wiring Diagram2005 Pontiac Sunfire 2.2 L4 GAS Wiring Diagram

    Components on diagram:
  • Sunroof Control Module
  • Sunroof Switch
  • Sunroof Motor Assembly
  • 1995 Pontiac Sunfire SE 2.3 L4 GAS Wiring Diagram1995 Pontiac Sunfire SE 2.3 L4 GAS Wiring Diagram

    Components on diagram:
  • Light Switch
  • Sunroof Switch
  • Sunroof Assembly
  • CLICK HERE TO GET FULL ACCESS TO Pontiac Sunfire WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Pontiac Sunfire AUTOMOBILES

    OEM TSB listings for most Pontiac Sunfire cars and light trucks sold in the U.S. from 1985+.

    Document: SPS/FLASH EPROM PROGRAMMING - INFO
    Vehicle: 1995 Pontiac Sunfire GT 2.3 L4 GAS

    Auto Systems:
  • Electronic Devices, Computers, PROMS, Sensors
  • Document: ENHANCING FIELD PRODUCT REPORTS WITH DIGITAL PICTURES
    Vehicle: 1996 Pontiac Sunfire SE 2.2 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO Pontiac Sunfire TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Pontiac Sunfire AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Pontiac Sunfire cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Pontiac Sunfire cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Pontiac Sunfire cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Pontiac Sunfire cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Pontiac Sunfire SPECIFICATIONS DATA!

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