2005 Pontiac Sunfire REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2005 Pontiac Sunfire CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Pontiac REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2005 Pontiac Sunfire car and truck repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Pontiac Sunfire automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Pontiac mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2005 Pontiac Sunfire vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Anti-Lock Brakes -> Delphi DBC 7 -> Precautions -> ABS Service
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

ABS Service

Before performing any repairs on the ABS system, note the following precautions:

  • Before using electric welding equipment, disconnect EBCM.
  • Carefully note routing, position and mounting ABS and TCS wiring, connectors, clips and brackets. ABS and TCS are extremely sensitive to electromagnetic interference.
  • Do not use a fast charger when battery is connected. Never disconnect battery from system with engine running.
  • Ignition switch must be in Off position when disconnecting EBCM.
  • Many ABS system c...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

General Motors Corp./Saturn Passenger Cars -> Component Locations -> Skyhawk (1982-89), Cimarron, Beretta, Cavalier, Corsica, Firenza & 2000, Sunbird & Sunfire
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

Front

  • Raise and support vehicle.
  • Remove and discard propeller shaft sliding yoke bolts, nuts and washers.
  • Remove and discard propeller shaft coupling bolts.
  • Remove propeller shaft.
  • Reverse procedure to install, noting the following:
    • Lubricate sliding yoke with suitable transmission lubricant.
    • Torque propeller shaft coupling to propeller shaft bolts to 13 ft. lbs. and then an additional 55°.
    • Torque propeller shaft yoke to propeller coupling bolts 13 ft. lbs. and then an additional 55°.

Rear

  • Raise and support vehicle rear, then remove rear tire and wheel assemblies.
  • Remove two support ha...

CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Starter, Replace
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

  • Disconnect battery ground cable.
  • Remove wiring harness bracket nut from starter bolt.
  • Raise and support vehicle.
  • Remove flywheel inspection shield.
  • Remove electrical c...

CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire STARTER & ALTERNATOR REPLACEMENT PROCEDURES

MAINTENANCE LAMP RESET PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

General Motors Corp./Saturn Cars -> Check Gauge Warning Lamp ->
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

The Check Gauge warning lamp will light to warn the driver to inspect the oil pressure gauge, engine coolant temperature ga...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from cylinder head using hose clamp pliers J 38185 or equivalent.
  • Remove radiator outlet hose from cylinder head.
  • Raise and suitably support vehicle.
  • Reposition hose clamp from surge tank pipe using hose clamp pliers J 38185 or equivalent.
  • Remove radiator outlet hose from surge tank pipe.
  • Reposition hose clamp from radiator using hose clamp pliers J 38185 or equivalent.
  • Remove...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

  • Remove coolant reservoir.
  • Rotate tensioner clockwise with a 15mm wrench ...

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COMPONENT LOCATION DIAGRAMS FOR 2005 Pontiac Sunfire AUTOMOBILES

Component location diagrams for most 2005 Pontiac Sunfire cars and light trucks sold in the U.S. from 1990+.

Dome Lamp and Sunroof Switch Diagram for 2005 Pontiac Sunfire  2.2 L4 GASDome Lamp and Sunroof Switch Diagram for 2005 Pontiac Sunfire 2.2 L4 GAS

Components on diagram:
  • Sunroof Switch
  • Dome Lamp Assembly
  • Starter Motor Diagram for 2005 Pontiac Sunfire  2.2 L4 GASStarter Motor Diagram for 2005 Pontiac Sunfire 2.2 L4 GAS

    Components on diagram:
  • Starter
  • CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2005 Pontiac Sunfire AUTOMOBILES

    OEM drawn wiring diagrams for most 2005 Pontiac Sunfire cars and light trucks sold in the U.S.

    2005 Pontiac Sunfire  2.2 L4 GAS Wiring Diagram2005 Pontiac Sunfire 2.2 L4 GAS Wiring Diagram

    Components on diagram:
  • Radio
  • 2005 Pontiac Sunfire  2.2 L4 GAS Wiring Diagram2005 Pontiac Sunfire 2.2 L4 GAS Wiring Diagram

    Components on diagram:
  • Center High Mounted Assembly Stop Lamp
  • CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2005 Pontiac Sunfire AUTOMOBILES

    OEM TSB listings for most 2005 Pontiac Sunfire cars and light trucks sold in the U.S. from 1985+.

    Document: GM of Canada New Vehicle Limited Warranty Tire Program
    Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2005 Pontiac Sunfire AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2005 Pontiac Sunfire cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2005 Pontiac Sunfire cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2005 Pontiac Sunfire cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2005 Pontiac Sunfire cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire SPECIFICATIONS DATA!

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