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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2005 Pontiac Sunfire car and truck
repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
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procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
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BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Service -> Assemble -> Aura, Bonneville, DTS, ION, LeSabre, Lucerne, Park Avenue, Solstice & SKY -> Aveo -> Corvette -> CTS -> Disassemble -> Except Aura, Aveo, Bonneville, Cobalt, Corvette, CTS, DTS, G5, ION, L-Series, LaCrosse, LeSabre, Lucerne, Park Avenue, Solstice, SKY, STS, Vibe & XLR -> L-Series -> LaCrosse, STS & XLR -> Master Cylinder Overhaul -> Vibe -> Wheel Cylinder Overhaul
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS
Master Cylinder Overhaul
Except Aura, Aveo, Bonneville, Cobalt, Corvette, CTS, DTS, G5, ION, L-Series, LaCrosse, LeSabre, Lucerne, Park Avenue, Solstice, SKY, STS, Vibe & XLR
Disassemble
Refer to Figs. and when performing the following procedures.
- Disconnect and plug hydraulic lines.
- Remove mounting nuts and master cylinder.
- Remove reservoir cover and diaphragm. Discard old brake fluid.
- Inspect cover and diaphragm.
- Remove fluid level switch.
- On models equipped with compact master cylinder,remove proportioning valve, Fig. .
- On all models, depress primary piston and remove lock ring.
- Plu...
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BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.
Drum Brakes -> Cavalier, Cobalt, G5 & Sunfire -> Adjustments -> Parking Brake -> Service Brake
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS
These brakes have self-adjusting shoe mechanisms that ensure proper lining-to-drum clearances at all times. The automatic adjusters operate only when the brakes are applied as the vehicle is moving rearward.
An initial adjustment is required after the brake shoes have been relined or replaced, or when the length of the adjusting screw has been changed during service operations.
Frequent usage of an automatic transmission forward range to halt reverse vehicle motion may prevent the automatic adjusters from functioning, thereby inducing low pedal heights. Should low pedal heights be enc...
CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.
Drum Brakes -> Cavalier, Cobalt, G5 & Sunfire -> Precautions
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS
When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations the amount of asbestos dust from brake lining wear is at a low level because of a chemical breakdown during use and a few precautions will minimize exposure.
- Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive asbestos exposure.
- Wear suitable respirator approved for asbestos dust use during repair procedure...
CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.
Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Troubleshooting
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS
The most common cause of brake chatter on disc brakes is a variation in disc thickness. If roughness or vibration is encountered during highway operation or if pedal pulsation is experienced at low speeds, the disc may have excessive thickness variation. To inspect for this condition, measure the disc at 12 points with a micrometer at a radius appro...
CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.
Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Rotor, Replace
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS
- Remove approximately 2/3 of brake fluid from master cylinder.
- Raise and support front of vehicle, then remove wheel and tire assembly.
- Push piston back into caliper bore using suitable C-clamp, Fig. .
- Do not disconnect brake line fitting from caliper.
- Remove mo...
CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.
Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Disc Brake Specifications -> Caliper Specifications
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS
CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES
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