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Pontiac Aztek CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Pontiac REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Pontiac Aztek car and truck
repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Pontiac Aztek automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Pontiac Aztek AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Pontiac Aztek cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Expansion Tube (Orifice), Replace -> Astro & Safari -> Bravada, C, K, S & T Series -> G Series
Vehicle: 2002 Pontiac Aztek 3.4 V6 GAS
Astro & Safari
- Remove air cleaner.
- Recover refrigerant as outlined under .
- Remove evaporator tube from evaporator.
- Remove O-ring seal.
- Use orifice tube removal tool No. J 26549-E, or equivalent, to remove orifice tube.
- If you have difficulty removing a restricted or plugged expansion (orifice) tube, use following procedure:
- Remove as much of any impacted residue as possible.
- If system has a pressure switch near expansion (orifice) tube location, it should be removed prior to heating pipe to avoid damage t...
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BRAKE SERVICE PROCEDURES FOR Pontiac Aztek AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Pontiac Aztek cars and light trucks from 1990+.
Power Brake Units -> Delco Brake Booster -> General Service
Vehicle: 2003 Pontiac Aztek 3.4 V6 GAS
Certain general service procedures apply, regardless of whether the brakes are vacuum or hydraulically assisted. Only top quality, clean brake fluid should be used. More seals and valves are used with power brake systems than with ordinary brakes, so an inferior brake fluid will do much more damage. For the same reason, ensure all dirt is kept out of the system. Additionally, on models with hydraulic assist brakes, care must be taken not to mix the fluids of the booster hydraulic system and brake hydraulic system as the fluids are not compatible.
If the power unit fails, the brak...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Pontiac Aztek AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Pontiac Aztek cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 2004 Pontiac Aztek 3.4 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
Engines Less Fuel Pressure ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Pontiac Aztek AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Pontiac Aztek cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2002 Pontiac Aztek 3.4 V6 GAS
Front
Prevent the seals (boots) from contacting the other components in order to prevent damage to the seals (boots).
- Raise and support vehicle.
- Remove tire and wheel assembly.
- Remove engine splash shield.
- Remove stabilizer shaft link.
- Disconnect electrical connector from wheel speed sensor.
- Remove front wheel drive shaft nut and ramped 2-piece washer. Insert a drift or a flat-bladed tool through caliper and into brake rotor to prevent rotor from turning. Discard wheel drive shaft nut. Note relationship between halves of 2-piece ramped washer. The ramped sides must face each oth...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Pontiac Aztek AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Pontiac Aztek cars and light trucks sold in the U.S. from mid 1990's+.
Description
Vehicle: 2004 Pontiac Aztek Rally 3.4 V6 GAS
The TPMS (Tire Pressure Monitor System) alerts the driver when a large change in the pressure of one tire exists. The system detects a tire pressure condition while the vehicle is in motion, once a tire pressure cond...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Pontiac Aztek AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Pontiac Aztek cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2005 Pontiac Aztek 3.4 V6 GAS
- Disconnect battery ground cable.
- Loosen intake air duct clamps from MAF sensor and throttle body.
- Remove IAT sensor from duct.
- Disconnect vent tube from air intake duct.
- Disconnect MAF sensor electrical connector.
- Remove air intake duct and air cleaner cover.
- Separate air intake duct from MAF sensor.
- Set parking brake and shift transaxle into Neutral.
- Remove engine mount strut bolts and swing engine mount struts aside.
- Install a engine tilt strap using suitable tool.
- Pull on engine in order to rotate engine forward.
- Tighten engine tilt strap.
- Remove alternator B+ terminal nut and lead.
- D...
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MAINTENANCE LAMP RESET PROCEDURES FOR Pontiac Aztek AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Pontiac Aztek cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Reduce Engine Power Indicator Lamp ->
Vehicle: 2002 Pontiac Aztek 3.4 V6 GAS
The Reduce Engine Power indicator lamp should light for a approximately 3 seconds when the ignition is turned On as a bulb check. If the warning lamp turns On during vehicle operation, a vehicl...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Pontiac Aztek AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Pontiac Aztek cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2003 Pontiac Aztek 3.4 V6 GAS
- Remove air cleaner and duct assembly.
- Drain coolant into suitable container.
- Recover A/C refrigerant.
- Loosen engine mount strut to engine mount strut bracket bolts.
- Loosen engine mount strut bracket brace bolts from upper radiator support bracket.
- Remove mounting bolts on radiator upper support and position engine mount strut and bracket to rear.
- Remove underhood electrical center and position aside.
- Disconnect battery positive cable and remove battery hold-down retainer.
- Remove battery from engine compartment.
- Disconnect cooling fan harness ele...
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SERPENTINE BELT SERVICE PROCEDURES FOR Pontiac Aztek AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Pontiac Aztek cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2005 Pontiac Aztek 3.4 V6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Pontiac Aztek AUTOMOBILES
Component location diagrams for most Pontiac Aztek cars and light trucks sold in the U.S. from 1990+.
 Driver Side Control Diagram for 2004 Pontiac Aztek 3.4 V6 GASComponents on diagram: |
 Lift Window Release Actuators Diagram for 2004 Pontiac Aztek 3.4 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Pontiac Aztek AUTOMOBILES
OEM drawn wiring diagrams for most Pontiac Aztek cars and light trucks sold in the U.S.
 2004 Pontiac Aztek 3.4 V6 GAS Wiring DiagramComponents on diagram: |
 2002 Pontiac Aztek 3.4 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Pontiac Aztek AUTOMOBILES
OEM TSB listings for most Pontiac Aztek cars and light trucks sold in the U.S. from 1985+.
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Document: GUIDELINES FOR USE OF TRANSMISSION K LABOR OPERATION RECONDITION ADD TIME Vehicle: 2001 Pontiac Aztek GT 3.4 V6 GAS Auto Systems: |
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Document: INFORMATION ON NAVIGATION RADIO NOT DISPLAYING ACCURATE VEHICLE LOCATION AFTER RADIO REPLACEMENT, POWER LOSS OR BATTERY REPLACEMENT Vehicle: 2001 Pontiac Aztek GT 3.4 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Pontiac Aztek AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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