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2002 Pontiac Aztek CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Pontiac REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Pontiac Aztek car and truck
repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Pontiac Aztek automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 Pontiac Aztek AUTOMOBILES
Serpentine Drive Belt Routing -> Domestic Light Trucks & Vans -> General Motors Corp.
Vehicle: 2002 Pontiac Aztek 3.4 V6 GAS
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BRAKE SERVICE PROCEDURES FOR 2002 Pontiac Aztek AUTOMOBILES
Disc Brakes -> Delco Single Piston Sliding Caliper -> Precautions -> Brake Disc Service -> Brake Lines & Linings -> Brake Roughness -> General
Vehicle: 2002 Pontiac Aztek 3.4 V6 GAS
Brake Lines & Linings
Remove one of the front wheels and inspect the brake disc, caliper and linings.
Do not allow any oil or grease on the linings. It is recommended that linings be replaced in sets when worn or damaged.
If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.
Brake Roughness
The most common cause of brake chatter on disc brakes is a variation in thickness of the disc. If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickness v...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Pontiac Aztek AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 2002 Pontiac Aztek 3.4 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
Engines Less Fuel Pressure ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Pontiac Aztek AUTOMOBILES
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2002 Pontiac Aztek 3.4 V6 GAS
Front
Prevent the seals (boots) from contacting the other components in order to prevent damage to the seals (boots).
- Raise and support vehicle.
- Remove tire and wheel assembly.
- Remove engine splash shield.
- Remove stabilizer shaft link.
- Disconnect electrical connector from wheel speed sensor.
- Remove front wheel drive shaft nut and ramped 2-piece washer. Insert a drift or a flat-bladed tool through caliper and into brake rotor to prevent rotor from turning. Discard wheel drive shaft nut. Note relationship between halves of 2-piece ramped washer. The ramped sides must face each oth...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Pontiac Aztek AUTOMOBILES
Starter, Replace
Vehicle: 2002 Pontiac Aztek 3.4 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove air baffle bolts, then air baffle.
- Remove starter motor B+ terminal nut and electrical leads.
- Remove starter motor S-terminal nut and electrical lead.
- Remove torque converter cover.
- Remove starter motor moun...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Pontiac Aztek AUTOMOBILES
General Motors Corp./Saturn Trucks -> Check Engine Oil Level ->
Vehicle: 2002 Pontiac Aztek 3.4 V6 GAS
This system is used to indicate a low engine oil level condition. The lamp should light during engine starting. If oil level is sufficient, the lamp should go off when engine is operating. If oil level is low the...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Pontiac Aztek AUTOMOBILES
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 2002 Pontiac Aztek 3.4 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Remove wiper motor module assembly.
- Disconnect vacuum hose from brake booster and reposition.
- Remove air cleaner cover and intake tube.
- Disconnect throttle and cruise control cables. Disconnect throttle and cruise control cables from TBI mounting bracket to prevent bending cable housings.
- Remove transmission fluid filler tube.
- Reposition heater core inlet hose clamp at inlet heater pipe.
- Remove hose from inlet heater pipe.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Pontiac Aztek AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Pontiac Aztek 3.4 V6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Pontiac Aztek AUTOMOBILES
Component location diagrams for most 2002 Pontiac Aztek cars and light trucks sold in the U.S. from 1990+.
 LH Side of Engine Diagram for 2002 Pontiac Aztek 3.4 V6 GASComponents on diagram: |
 Door - Driver Diagram for 2002 Pontiac Aztek 3.4 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2002 Pontiac Aztek AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Pontiac Aztek cars and light trucks sold in the U.S.
 2002 Pontiac Aztek 3.4 V6 GAS Wiring DiagramComponents on diagram: |
 2002 Pontiac Aztek 3.4 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Pontiac Aztek AUTOMOBILES
OEM TSB listings for most 2002 Pontiac Aztek cars and light trucks sold in the U.S. from 1985+.
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Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2002 Pontiac Aztek 3.4 V6 GAS Auto Systems: |
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Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2002 Pontiac Aztek 3.4 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Pontiac Aztek AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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