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2002 Audi A4 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Audi REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 2002 Audi A4 AUTOMOBILES
Imported Cars & Light Trucks & Vans -> 2001-02 -> Charging System
Vehicle: 2002 Audi A4 1.8 L4 GAS
Use instructions provided with charging station. Follow these procedures to prevent charging station from being accidentally exposed to high-side vehicle system pressure:
- Do no...
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BRAKE SERVICE PROCEDURES FOR 2002 Audi A4 AUTOMOBILES
Disc Brakes -> Lucas Rear Disc Brakes -> Caliper Service -> Overhaul
Vehicle: 2002 Audi A4 3.0 V6 GAS
Overhaul
Refer to Fig. when servicing front disc brake calipers, noting the following:
- Remove piston from caliper housing using replacement tool No. 3272, or equivalent, Fig. .
- Remove caliper piston seal using a suitable screwdriver, Fig. .
- Install piston as follows:
- Install protective cap with sealing lip onto piston, Fig. .
- Insert inner sealing lip of protective cap into groove in brake caliper housing using a suitable screwdriver, F...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Audi A4 AUTOMOBILES
Audi -> Fuel Filter Scheduled Maintenance -> All 1989-05 -> Normal Service -> Severe Service
Vehicle: 2002 Audi A4 1.8 L4 GAS
Normal Service
Service as re...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Audi A4 AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2002 Audi A4 3.0 V6 GAS
- Remove wheel cover, then drive axle bolt in hub.
- Raise and support vehicle, then remove tires.
- Remove drive axle mounting bolts.
- Remove cable for ABS wheel speed sensor from bracket at brake caliper, then pull ABS wheel speed sensor slightly out of swing arm.
- Remove swing ar...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Audi A4 AUTOMOBILES
Alternator, Replace
Vehicle: 2002 Audi A4 3.0 V6 GAS
- Obtain radio anti-theft protection code.
- Remove air intake duct bolts, then lift up rear portion of duct.
- Remove sound insulation panel.
- Remove front bumper.
- Lock header panel in service position as follows:
- Remove three quick release screws on front of sound insulation panel.
- Remove air intake duct between header panel and air cleaner.
- Remove all wiring harness clamps located at sides of radiator frame.
- Remove bolt (2), Fig. , and install suitable support tool.
- Install suitable support tool to lefthand side bore (5), Fig. .
- Remove bolts (1) and (3), then bolt (4) and pull header pane...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Audi A4 AUTOMOBILES
Cabin Air Filter Service -> Audi -> 1996-2008 A4, 1998 Cabriolet, 2002-08 S4 & 2007-09 RS4
Vehicle: 2002 Audi A4 3.0 V6 GAS
On 1996-2003 models, the cabin air filter should be replaced every 20,000 miles.
On 2004-09 models, the cabin air filter should be replaced at 15,000 miles, then every 20,000 miles.
- Open the hood.
- Remove the righthand side air intake pl...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Audi A4 AUTOMOBILES
Audi -> Check Engine Lamp -> With OBD II
Vehicle: 2002 Audi A4 1.8 L4 GAS
The Check Engine lamp should illuminate when the ignition switch is placed in the On position to indicate the lamp is operational. After the engine has been started, the warning lamp should go off. If warning lamp com...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Audi A4 AUTOMOBILES
Radiator, Replace
Vehicle: 2002 Audi A4 1.8 L4 GAS
- Remove front bumper.
- Unbolt cooling pipe for power steering fluid.
- Place suitable drip pan underneath engine.
- Open coolant open expansion tank cap.
- Turn radiator drain plug counterclockwise, and attach accessory hose to connection flange if required.
- Remove coolant hoses at radiator and remove clip from connecting flange.
- On models equipped with automatic transaxle, remove ATF lines from radiator.
- On a...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Audi A4 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Audi A4 3.0 V6 GAS
- Remove left and right engine covers.
- Remove air guide mounting bolts.
- Detach Evaporative Emission (EVAP) canister purge regulator valve at air guide.
- Remove air guide.
- Remove front engine cover.
- Mar...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Audi A4 AUTOMOBILES
Component location diagrams for most 2002 Audi A4 cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 2002 Audi A4 AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Audi A4 cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Audi A4 AUTOMOBILES
OEM TSB listings for most 2002 Audi A4 cars and light trucks sold in the U.S. from 1985+.
Document: AIRBAG / PYROTECHNIC SAFETY BELT DEPLOYMENT INQUIRIES - REVISED Vehicle: 2002 Audi A4 1.8 L4 GAS Auto Systems: |
Document: AUDI TIRE PRESSURE MONITORING SYSTEMS OVERVIEW - REVISED Vehicle: 2002 Audi A4 1.8 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Audi A4 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Audi A4 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Audi A4 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Audi A4 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Audi A4 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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