2003 Ford F-250 Super Duty Pickup Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2003 Ford F-250 Super Duty Pickup

  • 2003 Ford F-250 Super Duty Pickup 6.8 V10 GAS, CID:415, Fuel Injection, Aspiration:415, Engine VIN:, Desg:S
  • 2003 Ford F-250 Super Duty Pickup 5.4 V8 GAS, CID:330, Fuel Injection, Aspiration:330, Engine VIN:, Desg:L
  • 2003 Ford F-250 Super Duty Pickup 7.3 V8 DIESEL, CID:445, Fuel Injection, Aspiration:445, Engine VIN:, Desg:F
  • 2003 Ford F-250 Super Duty Pickup 6.0 V8 DIESEL, CID:363, Fuel Injection, Aspiration:363, Engine VIN:, Desg:P

BRAKE SERVICE PROCEDURES FOR 2003 Ford F-250 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford F-250 Super Duty Pickup cars and light trucks from 1990+.

Hydraulic Brake Systems -> Power Brake Unit Service
Vehicle: 2003 Ford F-250 Super Duty Pickup 5.4 V8 GAS

The Hydro-Boost and Hydro-Max power brake booster...

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BRAKE SERVICE PROCEDURES FOR 2003 Ford F-250 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford F-250 Super Duty Pickup cars and light trucks from 1990+.

Anti-Lock Brakes -> F-150 & 2002-03 F-Super Duty (RABS) -> System Service -> Brake System Bleed -> Component Replacement -> F-150 -> F-Super Duty -> Installation -> Manual Bleed -> Pressure Bleed -> RABS Module -> Rear Wheel Speed Sensor -> Removal -> Speed Sensor Ring
Vehicle: 2003 Ford F-250 Super Duty Pickup 6.8 V10 GAS

Brake System Bleed

Manual Bleed
  • Clean all dirt from and remove brake master cylinder filler cap, then fill master cylinder with suitable brake fluid.
  • Place box end wrench on righthand rear bleeder screw, then attach rubber drain tube to bleeder screw. Submerge other end of hose in a container partially filled with suitable brake fluid.
  • Have an assistant pump and hold pressure on brake pedal.
  • Loosen brake bleeder until stream of brake fluid comes out.
  • While assistant maintains pressure on brake pedal, tighten brake bleeder screw.
  • Repeat until clear, bubble free fluid comes out.
  • Continue b...

CLICK HERE TO GET FULL ACCESS TO 2003 Ford F-250 Super Duty Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Ford F-250 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford F-250 Super Duty Pickup cars and light trucks from 1990+.

Anti-Lock Brakes -> F-150 & 2002-03 F-Super Duty (RABS) -> Description
Vehicle: 2003 Ford F-250 Super Duty Pickup 5.4 V8 GAS

The anti-lock brake system (ABS) module, with or without stability assist, simultaneously manages the anti-lock braking, traction control and engine control systems to maintain vehicle control during deceleration and acceleration. The ABS accomplishes this by communicating with the other modules over the high speed controller area network (HS-CAN) bus.

When the ignition switch is in the RUN position, the module carries out a preliminary electrical check and, at approximately 20 km/h (12 mph), the hydraulic pump motor is turned on for approximately one half-second. Any malfunction of...

CLICK HERE TO GET FULL ACCESS TO 2003 Ford F-250 Super Duty Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Ford F-250 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford F-250 Super Duty Pickup cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> Assemble -> Aviator -> Cleaning & Inspection -> Disassemble -> E & F Series -> E-150, E-250, E-350 & E-450 -> E-250, E-350 & E-550 -> E-450 -> E-550 -> E-Series -> Escape -> Excursion, Expedition, F-Super Duty, Motorhome & Navigator -> Excursion, F-Super Duty & Motorhome -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> Explorer, Explorer Sport/Sport Trac, Mountaineer & Ranger -> F-Series -> Front -> Inspection -> Installation -> Overhaul -> Ranger -> Rear -> Removal -> Replacement -> Villager -> Villager & Windstar -> Windstar
Vehicle: 2003 Ford F-250 Super Duty Pickup 7.3 V8 DIESEL

Replacement

Aviator
Front
  • Raise and support vehicle.
  • Remove front tire and wheel assemblies.
  • Remove components in sequence, Fig. .
  • Reverse procedure to install.
Rear

Refer to Fig. , and remove rear brake components in sequence listed.

E-Series
Front
E-150, E-250, E-350 & E-450
  • Raise and support vehicle, remove front tire and wheel assemblies.
  • Unclip speed sensor wiring from front brake hose.
  • Disconnect and plug front brake caliper hose from caliper. Discard copper sealing rings.
  • Remove two disc caliper mounting bolts, then the caliper, Fig. .
  • Reverse procedure to install, noting the following:
    • F...

CLICK HERE TO GET FULL ACCESS TO 2003 Ford F-250 Super Duty Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Ford F-250 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford F-250 Super Duty Pickup cars and light trucks from 1990+.

Disc Brakes -> Rotor Replacement -> 1999-2001 -> 2002-03 -> Aviator -> E-Series -> Escape -> Excursion, F-Super Duty & Motorhome -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> F-250 & F-350 2WD -> F-250 & F-350 4WD, F-450 & F-550 -> F-Series -> Front -> Installation -> Motorhome -> Ranger -> Rear -> Removal -> Windstar & Villager
Vehicle: 2003 Ford F-250 Super Duty Pickup 7.3 V8 DIESEL

Aviator

Front
  • Raise and support vehicle.
  • Remove front tire and wheel assemblies.
  • Remove front brake components in sequence, Fig. .
  • Reverse procedure to install.
Rear

Refer to Fig. , and remove rear brake components in sequence listed.

Escape

  • Remove disc brake caliper and anchor plate as outlined in "Caliper Service".
  • Remove rotor
  • Reverse Procedure to install. Tighten all nuts and bolts to specification.

E-Series

Front

Refer to Figs. through , and remove components in sequence listed.

Rear
Removal
  • Remove disc brake caliper, refer to "Caliper Service."
  • Remove axle shafts as outlined in "Rear Axle & S... "

CLICK HERE TO GET FULL ACCESS TO 2003 Ford F-250 Super Duty Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Ford F-250 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford F-250 Super Duty Pickup cars and light trucks from 1990+.

Power Brake Units -> Bendix Vacuum Brake Booster -> Brake Booster Replacement -> Aviator -> E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150 & F-250LD, Mountaineer, Navigator & Villager -> Escape -> Excursion & F-Super Duty -> Ranger -> Windstar
Vehicle: 2003 Ford F-250 Super Duty Pickup 6.8 V10 GAS

Aviator

Refer to. Fig. , and remove components in sequence illustrated. Use new nuts when installing brake booster.

Excursion & F-Super Duty

  • Remove air cleaner housing, if required.
  • Remove brake master cylinder attaching nuts.
  • Position brake master cylinder aside.
  • Disconnect booster vacuum hose.
  • Disconnect power distribution box auxiliary relay and set aside.
  • Remove fuse panel cover.
  • Remove brake pedal position switch self-locking pin.
  • Remove brake pedal position switch and brake booster pushrod from brake pedal pin.
  • Remove power brake booster nuts.
  • Remove power brake booster.
  • Reve...

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