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Ford CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Ford AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Thermostat, Replace -> 2.3L & 4.0L Engines -> 3.0L Engine -> 4.2L Engine -> 4.6L & 5.4L Engines -> 4.9L, 5.0L, 5.8L & 7.5L Engines -> 5.0L Engine -> 7.3L Engine -> Aerostar -> Bronco & 1996 Econoline & F-Series -> Expedition & 1997 F-Series -> Explorer, Mountaineer & Ranger -> Installation -> Removal -> Villager -> Windstar
Vehicle: 1996 Ford E-350 Econoline Super Wagon 7.3 V8 DIESEL
Bronco & 1996 Econoline & F-Series
4.9L, 5.0L, 5.8L & 7.5L Engines
- Drain engine coolant into a suitable container.
- On models equipped with 4.9L engine, remove coolant outlet attaching bolts, then pull elbow rearward to remove thermostat and gasket.
- On models equipped with 5.0L, 5.8L and 7.5L engines, disconnect bypass hose at water pump and intake manifold, remove bypass tube, remove water outlet attaching bolts, bend upper radiator upward and remove thermostat and gasket.
- On all models, reverse procedure to install. Torque attaching bol...
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BRAKE SERVICE PROCEDURES FOR Ford AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford cars and light trucks from 1990+.
Disc Brakes -> Brake System Bleed
Vehicle: 1992 Ford F-250 Pickup 7.3 V8 DIESEL
Bleed primary and secondary hydraulic brake systems separately, bleeding the longest line first on each system. Do not allow reservoir to run dry during bleeding operation. Never reuse fluid that has been drained from the hydraulic system.
- Loosen master cylinder to hydraulic line nuts and wrap shop cloths around tubing below fitting to absorb escaping brake fluid.
- Depress brake pedal slowly forcing air trapped in master cylinder out at fitting.
- Hold pedal down and tighten fittings, then release brake pedal. Releasing brake pedal before fittings are tightened will allow air to en...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1994-97 Aerostar -> Normal Service -> Severe Service
Vehicle: 1996 Ford Aerostar 3.0 V6 GAS
Normal Service
Replace every 30,0...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Intermediate -> Left -> Right
Vehicle: 1996 Ford Contour Sport 2.0 L4 GAS
Left
- Use an Allen key to stop piston rod from turning.
- Loosen suspension strut nut five turns.
- Loosen wheel hub retaining nut and wheel nuts.
- Raise and support vehicle.
- Remove wheel.
- Remove wheel hub retaining nut.
- On models with automatic transaxle, drain automatic transmission fluid.
- On all models, remove splash shields.
- Detach suspension.
- Disconnect stabilizer link end from suspension strut.
- Disconnect tie-rod end.
- Disconnect lower suspension arm from wheel knuckle.
- Disconnect wiring harness bracket from suspension strut.
- To avoid damage to CV joints and boots, do not bend inner CV ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Ford AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Ford cars and light trucks sold in the U.S. from mid 1990's+.
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Symptom Test
Vehicle: 2009 Ford E-150 XLT 4.6 V8 FLEX
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow scan tool manufacturer's instructions.
Diagnostic Trouble Code Identification
Refer to Fig. , for diagnostic trouble code identification.
Clearing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector), and follow the scan tool manufacturer's instructions.
Symptom Test
Refer to Fig. , for symptom test chart.
Intermittent & Poor Connections
Intermittents
Most intermittents are caused by faulty electrical connections or wiring. Inspect...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1990 Ford Taurus GL 2.5 L4 GAS
- Disconnect battery ground cable.
- Loosen alternator pivot bolt, then remove adjusting bolt.
- Disengage alternator drive belt from drive pulley.
- Disconnect wiring terminal from back of alternator. Stator and field wiring terminals are push on type.
- After depressing lo...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Ford Motor Co. -> 2002-05 Thunderbird & 2005-09 Mustang
Vehicle: 2006 Ford Mustang GT 4.6 V8 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Open the hood.
- Remove the lefthand and righthand cowl trim pieces.
- Note position of wiper blades on windshield.
- Remove the wiper arm nut covers, then the nuts and wiper arms.
- Remove the pin type retainers attaching the cowl cover to the cowl, Fig. .
- Release the righthand corner of the cabin air filter by pushing on the retaining cl...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Check Engine Lamp -> 1998-2006 EEC-V -> Keep Alive Memory (KAM) Reset & PCM Reset Less Electronic Tester -> PCM Reset Using Generic Scan Tool
Vehicle: 2001 Ford E-250 Econoline 4.2 V6 GAS
This lamp should light when the ignition is turned On. After engine starts, the lamp should go off, unless a fault condition is detected by the EEC-V system. If the lamp remains On or starts to blink, a diagnostic trouble code is stored in the PCM. Following diagnosis and repair, the Check Engine/MIL lamp will automatically reset when stored diagnostic trouble codes are cleared from PCM memory. The PCM reset procedure allows the scan tool to command the PCM to clear all diagnostic trouble codes.
A temporary fault such as running out of fuel, poor quality or water in fuel or loose...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2004 Ford E-350 Econoline 6.0 V8 DIESEL
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Remove hose from oil filter adapter hose and heater tube assembly.
- Reposition hose clamp from oil filter adapter.
- Remove radiator outlet hose from oil filter adapter...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2007 Ford F-250 Super Duty XL 6.8 V10 GAS
- Rotate drive belt tensioner counterclockwise, using a 1/2 square hole in drive belt tensioner pull...
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COMPONENT LOCATION DIAGRAMS FOR Ford AUTOMOBILES
Component location diagrams for most Ford cars and light trucks sold in the U.S. from 1990+.
 Body Components Diagram for 2004 Ford F-450 Super Duty Pickup 6.0 V8 DIESELComponents on diagram: |
 Diagram for 1990 Ford E-350 Econoline 4.9 L6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Ford AUTOMOBILES
OEM drawn wiring diagrams for most Ford cars and light trucks sold in the U.S.
 2005 Ford Crown Victoria 4.6 V8 GAS Wiring DiagramComponents on diagram: |
 1990 Ford Tempo GL 2.3 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford AUTOMOBILES
OEM TSB listings for most Ford cars and light trucks sold in the U.S. from 1985+.
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Document: INADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK Vehicle: 2000 Ford F-550 Super Duty Pickup 7.3 V8 DIESEL Auto Systems: |
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Document: WINDOW (POWER) - GLASS INOPERATIVE OR BINDING Vehicle: 1988 Ford E-150 Econoline Club Wagon 4.9 L6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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