Ford REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Ford CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Ford vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Ford AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Blower Motor, Replace -> 2.3L, 3.0L & 4.0L Engines -> 5.0L Engine -> Aerostar -> Auxiliary -> Bronco & 1996 F-Series -> Econoline -> Expedition & 1997 F-Series -> Explorer, Mountaineer & Ranger -> Front -> Rear -> Standard -> Villager -> Windstar
Vehicle: 1996 Ford E-250 Econoline Super 4.9 L6 BI-FUEL

Econoline
Standard
  • Remove battery and tray.
  • On models with A/C, move accumulator/drier.
  • On all models, disconnect electrical connector to blower motor, then remove blower motor housing tube.
  • Remove four blower motor attaching screws. To ease removal, rotate blower motor to align flat spot on mounting plate with the accumulator/drier.
  • Reverse procedure to install.
Auxiliary
  • Remove third, fourth and fifth bench seats, if equipped.
  • Remove left center bolster trim panel, left lower front trim panel, left re...

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BRAKE SERVICE PROCEDURES FOR Ford AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Aviator -> E-Series -> Escape -> Excursion & F-Super Duty -> Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, F-250LD, Mountaineer & Navigator -> Less Hydro Max -> Master Cylinder -> Ranger -> Villager -> Windstar -> With Hydro-Max
Vehicle: 2003 Ford F-450 Super Duty Pickup 6.8 V10 GAS

Master Cylinder

Aviator

Remove components in sequence illustrated,. Fig. .

E-Series
  • Drain brake master cylinder with suitable suction device.
  • Remove coolant reservoir.
  • On models equipped with Hydro Boost, remove three power distribution box bracket bolts and position box aside.
  • On all models, remove speed control deactivator switch.
  • Disconnect fluid level sensor connector.
  • Remove and discard master cylinder mounting nuts.
  • Disconnect master cylinder brake tubes.
  • Remove master cylinder cylinder.
  • Reverse procedure to install, noting the following:
    • Torque master cylinder mounting nuts to 1...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. for 1980+.

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> 1992-98 Bronco II, F250HD & F350, F-Super Duty, Bronco & F150-350 Except 1997-98 F250 LD
Vehicle: 1993 Ford F-150 Pickup 5.8 V8 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 2010 Ford Mustang Shelby GT500 5.4 V8 GAS

Disassemble

Do not, under any circumstance, clamp driveshaft assembly in jaws of a vise or similar holding fixture. Denting or localized fracturing may result, causing driveshaft failure during vehicle operation. Place driveshaft on a suitable workbench. Do not damage tube.

  • Remove driveshaft.
  • If components are not marked and therefore installed incorrectly, driveshaft imbalance can occur. Index-mark driveshaft components.
  • Remove and discard all 4 of snap rings.
  • Place a suitable tool in a vise.
  • Position driveshaft slip yoke in a suitable tool.
  • Press out a bearing cup. If nec...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Ford AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Ford cars and light trucks sold in the U.S. from mid 1990's+.

Component Locations
Vehicle: 2007 Ford F-150 XL 5.4 V8 GAS

Refer to F...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Ford cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 2005 Ford Explorer 4.0 V6 GAS

  • Disconnect battery ground cable:
  • Disconnect alternator drive belt.
  • Position protective cover aside, remove and discard generator B+ terminal nut.
  • Disconnect alternator B+ terminal and electrical connectors.
  • Remove alternator mounting bolts.
  • Remov...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Ford Motor Co. -> 1997-2007 Expedition, F-150, Navigator, 2002 Blackwood & 2006-07 Mark LT
Vehicle: 1999 Ford F-150 Pickup 4.6 V8 GAS

On these models, the cabin air filter is an option.

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • From under passenger side of the instrument panel behind the glove compartment, remove the cabin air filter cover to the bottom of the heater plenu...

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MAINTENANCE LAMP RESET PROCEDURES FOR Ford AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. from 1990+.

Ford Motor Co. Trucks -> Emission Maintenance Reminder Indicator ->
Vehicle: 1996 Ford E-350 Econoline HD Club Wagon 7.5 V8 GAS

This lamp should light after approximately 60,000 miles of operation, Fig. . The amber lens lamp is located on the instrument panel and has the word Emissions, Emiss or EGR printed on it. After performing the required emission control maintenance, the module must be replaced or reset, depending on type of module used. On module equipped with reset feature, reset the module as follows:

  • Turn ignition Off.
  • On Aerostar models, the module is located under the instrument panel near the bulkhead connector.
  • On Bronco, Explorer and F-Series, the module is attached to the instrument cluster to the left of ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2001 Ford Taurus 3.0 V6 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from water pump.
  • Remove radiator outlet hose from water pump.
  • Reposition hose clamp from degas bottle.
  • Remove radiator outlet hose from degas bottle.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radia...

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SERPENTINE BELT SERVICE PROCEDURES FOR Ford AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2010 Ford F-250 Super Duty King Ranch 6.4 V8 DIESEL

  • Drain cooling system into a suitable container.
  • Remove righthand charge air cooler (CAC) tube.
  • Remove cooling fan upper shroud.
  • Position fan to access accessory drive belt tensioner.
  • Rotate or lift belt tensi...

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COMPONENT LOCATION DIAGRAMS FOR Ford AUTOMOBILES

Component location diagrams for most Ford cars and light trucks sold in the U.S. from 1990+.

Automatic Transmission Diagram for 2005 Ford F-450 Super Duty XL 6.0 V8 DIESELAutomatic Transmission Diagram for 2005 Ford F-450 Super Duty XL 6.0 V8 DIESEL

Components on diagram:
  • Connector 1177
  • Transfer Case Assembly
  • Connector 142
  • Connector 350a
  • Connector 350b
  • Steering Column Diagram for 2008 Ford F-350 Super Duty Lariat 6.4 V8 DIESELSteering Column Diagram for 2008 Ford F-350 Super Duty Lariat 6.4 V8 DIESEL

    Components on diagram:
  • Clockspring
  • Clockspring Connector
  • Multi-Function Switch Carrier
  • CLICK HERE TO GET FULL ACCESS TO Ford PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Ford AUTOMOBILES

    OEM drawn wiring diagrams for most Ford cars and light trucks sold in the U.S.

    1990 Ford E-350 Econoline  7.5 V8 GAS Wiring Diagram1990 Ford E-350 Econoline 7.5 V8 GAS Wiring Diagram

    Components on diagram:
  • Master Power Window Switch
  • Passenger Power Window Motor
  • Driver Power Window Motor
  • Passenger Power Window Switch
  • 2004 Ford Freestar  4.2 V6 GAS Wiring Diagram2004 Ford Freestar 4.2 V6 GAS Wiring Diagram

    Components on diagram:
  • A/C Clutch Relay
  • Starter Relay
  • PCM Power Relay
  • Rear Window Defrost Relay
  • Fog Lamp Relay
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    TECHNICAL SERVICE BULLETINS FOR Ford AUTOMOBILES

    OEM TSB listings for most Ford cars and light trucks sold in the U.S. from 1985+.

    Document: DTC P2107 AND/OR P2110 - LONG CRANK TIMES
    Vehicle: 2006 Ford Five Hundred Limited 3.0 V6 GAS

    Symptoms:
  • Starting Problems
  • Auto Systems:
  • Electronic Devices, Computers, PROMS, Sensors
  • Document: MISFIRE, LACK OF POWER, BUCK/JERK, EXCESSIVE SMOKE, CRANK/NO START - 6.0L ENGINE - DIAGNOSTICS FOR FUEL SYSTEM - SERVICE TIPS - REVISED
    Vehicle: 2007 Ford F-450 Super Duty XLT 6.0 V8 DIESEL

    Symptoms:
  • Abnormal Smoke, Fumes
  • Driveability
  • Starting Problems
  • Auto Systems:
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • CLICK HERE TO GET FULL ACCESS TO Ford TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Ford AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Ford SPECIFICATIONS DATA!

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