Ford REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Ford CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Ford vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Ford AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Fixed Orifice Tube, Replace -> Broken Tube -> Complete Tube
Vehicle: 1999 Ford E-350 Econoline 7.3 V8 DIESEL

Complete Tube
  • Recover refrigerant as outlined under .
  • Disconnect and cap liquid line from evaporator core inlet tube using spring coupling tool.
  • Pour a small amount of refrigerant oil into inlet tube to lubricate orifice tube O-rings and inlet tube.
  • Using tool T83L-19990-A, or equivalent, engage with the two tangs on the orifice tube, Fig. . Do not twist or rotate the fixed orifice tube in the evaporator core inlet tube, as it may break off.
  • Hold T-handle of removal tool to prevent it from turning, and run nut down against evap...

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BRAKE SERVICE PROCEDURES FOR Ford AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford cars and light trucks from 1990+.

POWER BRAKE UNITS, FORD -> Bendix Vacuum Brake Booster -> DESCRIPTION
Vehicle: 1990 Ford E-250 Econoline 4.9 L6 GAS

The single and tandem vacuum boosters are self contained vacuum hydraulic power braking units. These are vacuum suspended units that use vacuum and atmospheric pressure for their power.

On gasoline engine vehicles, vacuum is supplied through a fitting in the intake manifold. On diesel engine vehicles, vacuum is supplied through a vacuum pump.

The three basic elements of the booster are the vacuum power chamber, mechanically actuated booster check valve an...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. for 1980+.

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1993-06 Econoline w/Gasoline Engine -> Normal Service -> Severe Service
Vehicle: 1995 Ford E-350 Econoline HD Club Wagon 7.5 V8 GAS

Normal Service

Replace ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 2007 Ford E-250 5.4 V8 GAS

Single Cardan, Slip Yoke

Disassemble

Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.

  • Index-mark the shaft components.
  • Remove and discard all four snap rings.
  • Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
  • If necessary, use a pair of pliers to remove a bearing cup t...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Ford AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Ford cars and light trucks sold in the U.S. from mid 1990's+.

Reset Procedures
Vehicle: 2007 Ford Ranger STX 3.0 V6 GAS

If the system detects low tire pressure, CHECK TIRE PRESSURE lamp wi...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Ford cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 2003 Ford Windstar 3.8 V6 GAS

  • Disconnect battery ground cable.
  • Remove accessory drive belt.
  • Remove alternator electrical connectors.
  • Release wiring harness from alternator.
  • Remove alternator mounti...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Ford Motor Co. -> 1997-2007 Expedition, F-150, Navigator, 2002 Blackwood & 2006-07 Mark LT
Vehicle: 2007 Ford F-150 King Ranch 5.4 V8 GAS

On these models, the cabin air filter is an option.

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • From under passenger side of the instrument panel behind the glove compartment, remove the cabin air filter cover to the bottom of the heater plenu...

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MAINTENANCE LAMP RESET PROCEDURES FOR Ford AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. from 1990+.

Ford Motor Co. Trucks -> Rear Load Leveling (CHECK SUSP) ->
Vehicle: 2006 Ford Explorer Limited 4.6 V8 GAS

The CHECK SUSP indicator lights when there is a fault of the rear load ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford cars and light trucks from 1990+

Radiator, Replace
Vehicle: 1998 Ford E-150 Econoline Club Wagon 5.4 V8 GAS

  • Drain cooling system into a suitable container.
  • Remove front air deflector if necessary.
  • Using a suitable fan clutch holding tool and fan clutch wrench tool remove fan blade and lefthand thread clutch.
  • Disconnect and plug transmission ...

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SERPENTINE BELT SERVICE PROCEDURES FOR Ford AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2007 Ford F-250 Super Duty King Ranch 6.8 V10 GAS

  • Rotate drive belt tensioner counterclockwise, using a 1/2 square hole in drive belt tensioner pull...

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COMPONENT LOCATION DIAGRAMS FOR Ford AUTOMOBILES

Component location diagrams for most Ford cars and light trucks sold in the U.S. from 1990+.

LH Rocker Panel Diagram for 2006 Ford Ranger XL 4.0 V6 GASLH Rocker Panel Diagram for 2006 Ford Ranger XL 4.0 V6 GAS

Components on diagram:
  • Parking Brake Switch
  • Connector C-144
  • Connector C-146
  • Connector C-210
  • Connector C-211
  • Steering Column Diagram for 2007 Ford Freestar SEL 4.2 V6 GASSteering Column Diagram for 2007 Ford Freestar SEL 4.2 V6 GAS

    Components on diagram:
  • Ignition Lock Cylinder
  • PATS Transceiver
  • PATS Transceiver Electrical Connector
  • Lower Steering Column Shroud
  • Upper Steering Column Shroud
  • CLICK HERE TO GET FULL ACCESS TO Ford PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Ford AUTOMOBILES

    OEM drawn wiring diagrams for most Ford cars and light trucks sold in the U.S.

    2003 Ford E-450 Econoline  6.8 V10 GAS Wiring Diagram2003 Ford E-450 Econoline 6.8 V10 GAS Wiring Diagram

    Components on diagram:
  • Ignition Switch
  • ABS Control Module
  • Natural Gas Vehicle (NGV) Module
  • 1993 Ford E-350 Econoline Super 4.9 L6 GAS Wiring Diagram1993 Ford E-350 Econoline Super 4.9 L6 GAS Wiring Diagram

    Components on diagram:
  • Rear Anti-Lock Brake (RABS) Module
  • Ignition Switch
  • Dual Brake Warning Switch
  • Rear Anti-Lock Indicator
  • Brake On/Off Switch
  • CLICK HERE TO GET FULL ACCESS TO Ford WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Ford AUTOMOBILES

    OEM TSB listings for most Ford cars and light trucks sold in the U.S. from 1985+.

    Document: DIESEL EXHAUST SMELL IN CAB
    Vehicle: 2005 Ford F-550 Super Duty XL 6.0 V8 DIESEL

    Symptoms:
  • Odors
  • Auto Systems:
  • Exhaust System
  • Document: USE OF RECYCLED ENGINE COOLANT - SERVICE TIP - REV
    Vehicle: 1994 Ford F59 Stripped Chassis 7.3 V8 DIESEL

    Auto Systems:
  • Cooling, Water Pump, Drive Belts, Pulleys
  • CLICK HERE TO GET FULL ACCESS TO Ford TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Ford AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Ford SPECIFICATIONS DATA!

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