Ford REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Ford CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Ford vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Ford AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford cars and light trucks from 1990+

Manual Air Conditioning & Heater System Diagnosis & Testing -> Precautions -> Air Bag Systems -> Battery Ground Cable
Vehicle: 1997 Ford F-350 Pickup 7.5 V8 GAS

Air Bag Systems

Refer to and for air bag disarming and arming procedures.

...

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BRAKE SERVICE PROCEDURES FOR Ford AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> DUAL MASTER CYLINDER BLEEDING NOTES -> SYSTEM PRIMING -> TESTING DUAL MASTER CYLINDERS -> WHEEL BLEEDING SEQUENCE
Vehicle: 1994 Ford Taurus LX 3.8 V6 GAS

Pressure bleeding is recommended for all hydraulic brake systems.

The bleeding operation itself is fairly well standardized. First step in all cases is cleaning the dirt from the filler cap before removing it from the master cylinder. This should be done thoroughly.

Pressure bleeding is fastest because the master cylinder doesn't have to be refilled several times, and the job can be done by one man. To prevent air from the pressure tank getting into the lines, do not shake the tank while air is being added to the tank or after it has been pressurized. Set the tank in the requir...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. for 1980+.

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Gasoline Fuel Injected Engines Except Escape, Freestar, Mariner, Monterey, Villager, 2005-06 Aviator, Explorer & Mountaineer, 2005-06 Expedition & Navigator & 2004-06 F150 & Mark LT
Vehicle: 1992 Ford E-350 Econoline Super Wagon 4.9 L6 GAS

The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.

The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.

After the battery ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford cars and light trucks from 1990+.

CV AXLE SHAFT, Replace -> Front
Vehicle: 2006 Ford Freestar SE 3.9 V6 GAS

Front

  • With vehicle in NEUTRAL, position on a hoist.
  • Remove front wheel and tire assembly.
  • Remove bolts and position disc brake caliper aside.
  • Remove front axle wheel hub retainer nut and washer.
  • Remove lower control arm bal...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Ford AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Ford cars and light trucks sold in the U.S. from mid 1990's+.

Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2007 Ford Explorer Eddie Bauer 4.6 V8 GAS

Refer to Fig. for wiring...

[[table data]]

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Ford cars and light trucks from 1990+.

Alternator, Replace -> Dual Alternators -> Single Alternator
Vehicle: 2008 Ford F-350 Super Duty FX4 6.4 V8 DIESEL

Single Alternator

This procedure also applies to primary alternator of the dual alternator system.

  • Disconnect ground cables for dual batteries. Ground path is through the frame.
  • Remove bolt and position MAP sensor aside.
  • Remove ground strap bolt at bulkhead and position ground strap aside.
  • Remove bolts and position power steering fluid reservoir bracket aside.
  • Remove bolts and position cowl wiring harness aside.
  • Remove bracket screws from charge air cooler tube bracket.
  • Remove stud nuts and CAC tube bracket.
  • Loosen clamps and remove CAC tube.
  • Rotate accessory drive belt tensioner cloc...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Ford Motor Co. -> 2000-07 Sable & Taurus
Vehicle: 2004 Ford Taurus 3.0 V6 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Open the hood.
  • Remove the righthand cowl vent screen, Fig. .
  • Remove the water shield retaining screws, then the shield, Fig. .
  • Rem...

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MAINTENANCE LAMP RESET PROCEDURES FOR Ford AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. from 1990+.

Ford Motor Co. Trucks -> Check Engine Lamp -> 1993-97 -> Continuous Memory -> EEC -> EEC IV -> EEC V -> Except Malfunction Indicator Lamp (MIL) -> Keep Alive Memory (KAM) -> Keep Alive Memory (KAM) Reset & PCM Reset Less Electronic Tester -> Malfunction Indicator Light -> PCM Reset Using Generic Scan Tool
Vehicle: 1993 Ford Explorer 4.0 V6 GAS

EEC

Except Malfunction Indicator Lamp (MIL)

When using NGS tool No. 007-00500, or equivalent, select Diagnostic Test Mode Results, then press CLEAR or disconnect battery ground cable. Codes will be erased from back-up memory after 24 hours.

Malfunction Indicator Light
  • Activate diagnostic test mode.
  • Disconnect diagnostic connector.
  • Jump BL/W and GY/BL wires using suitable jumper wire.
  • Wait about two seconds.
  • Remove jumper wire and reconnect diagnostic connector.
  • MIL will stay on, and codes will be erased.

EEC IV

Continuous Memory

This lamp should light when the ignition is turned On. After the engin...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1993 Ford E-350 Econoline HD Club Wagon 5.8 V8 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water pump connection.
  • Remove radiator outlet hose from water pump connection and from vehicle.
  • Reverse procedure...

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SERPENTINE BELT SERVICE PROCEDURES FOR Ford AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2008 Ford Mustang GT 4.6 V8 GAS

  • Insert a suitable square drive tool into square hole in tensioner arm, then rotate tensioner...

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COMPONENT LOCATION DIAGRAMS FOR Ford AUTOMOBILES

Component location diagrams for most Ford cars and light trucks sold in the U.S. from 1990+.

Steering Linkage Diagram for 2003 Ford Focus ZTS 2.0 L4 GASSteering Linkage Diagram for 2003 Ford Focus ZTS 2.0 L4 GAS

Components on diagram:
  • Steering Gear
  •  Diagram for 1990 Ford E-350 Econoline  4.9 L6 GAS Diagram for 1990 Ford E-350 Econoline 4.9 L6 GAS

    Components on diagram:
  • Mirror Fuse
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    WIRING DIAGRAMS FOR Ford AUTOMOBILES

    OEM drawn wiring diagrams for most Ford cars and light trucks sold in the U.S.

    1990 Ford E-350 Econoline  4.9 L6 GAS Wiring Diagram1990 Ford E-350 Econoline 4.9 L6 GAS Wiring Diagram

    Components on diagram:
  • Cigar Lighter
  • Horn
  • Dome Lamp
  • Power Windows
  • Turn Signal
  • 2006 Ford Fusion S 2.3 L4 GAS Wiring Diagram2006 Ford Fusion S 2.3 L4 GAS Wiring Diagram

    Components on diagram:
  • Blower Motor
  • Blower Motor Relay
  • Front Blower Motor Resistor Assembly
  • Manual Climate Control Module
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    TECHNICAL SERVICE BULLETINS FOR Ford AUTOMOBILES

    OEM TSB listings for most Ford cars and light trucks sold in the U.S. from 1985+.

    Document: EFI - HESITATES/STALLS/HARD COLD START
    Vehicle: 1985 Ford EXP 1.6 L4 GAS

    Symptoms:
  • Starting Problems
  • Auto Systems:
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • Document: SPARK PLUG REMOVAL INSTRUCTIONS - 5.4L 3V - REVISED
    Vehicle: 2007 Ford F-150 King Ranch 5.4 V8 FLEX

    Auto Systems:
  • Ignition, Electronic Ignition
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    COMPONENT/PARTS SPECIFICATIONS FOR Ford AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Ford SPECIFICATIONS DATA!

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    Click here to view more details1999 Ford F-250 Mirror, Passenger Side, This OE replacement mirror is black and made of the highest quality, rust and corrosion resistant materials to withstand all types of weather.</p><p><b>AutoTrust Gold</b> products are guaranteed to meet or exceed the original manufacturer's standards and quality; <b>Backed by a 5-year limited warranty</b>; If the part breaks or is damaged - even if you are involved in a wreck or accident - anytime within 5 years from purchase, simply cover shipping and handling and we will send you a new part.</p>.

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    Click here to view more details2007 Ford Focus Driver Side Halogen Head Light Assembly, Driver Side Halogen Head Light Assembly; Except SVT Model, , .

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    Click here to view more details1996 Ford Crown Victoria V8, 4.6 L, 281 CID Rebuilt Engine, SOHC, with MFI, AODE transmission., Warranty: 3-Year/100,000 Mile, .

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