Ford REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Ford CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Ford vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Ford AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Condenser, Replace -> 1996 -> 1997 -> 1997 Expedition & F-Series -> Aerostar & Ranger -> Bronco & 1996 F-Series -> Econoline -> Explorer & Mountaineer -> Villager -> Windstar
Vehicle: 1997 Ford E-250 Econoline 4.2 V6 GAS

Econoline
1996
  • Recover refrigerant as outlined under .
  • Disconnect and cap compressor discharge line and liquid line from condenser using the spring lock coupling tool, Fig. .
  • Remove top left and right side radiator bolts, then loosen bottom bolts.
  • Carefully push top part of radiator rearward.
  • Remove two bolts retaining top of condenser core to radiator upper support, then remove from vehicle.
  • Reverse procedure to install. Use new O-rings lubricated with refrigerant oil.
1997
  • Recover refrigerant as outlined...

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BRAKE SERVICE PROCEDURES FOR Ford AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford cars and light trucks from 1990+.

DRUM BRAKES, FORD MOTOR CO. -> General Information -> SERVICE PRECAUTIONS
Vehicle: 1990 Ford LTD Crown Victoria S 5.0 V8 GAS

When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations the amount of asbestos dust from brake lining wear is at a low level, due to a chemical break down during use and a few precautions will minimize exposure.Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive asbestos exposure.

The brake shoe and lining assemblies should be replaced if the lining is ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. for 1980+.

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1995-06 Econoline w/Diesel Engine -> Normal Service -> Severe Service
Vehicle: 2004 Ford E-350 Econoline 6.0 V8 DIESEL

Normal Service

Replace e...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford cars and light trucks from 1990+.

DRIVESHAFT, Replace -> One Piece Driveshaft -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1992 Ford E-150 Econoline Club Wagon 5.8 V8 GAS

One Piece Driveshaft

  • Raise and support vehicle.
  • To maintain driveline balance, index-mark driveshaft flange yoke and pinion flange.
  • Index-mark driveshaft yoke and transmission tailshaft. Do not allow output shaft to turn.
  • Remove four bolts.
  • Disconnect driveshaft flange yoke from pinion flange, using a suitable tool as shown. Driveshaft flange yoke fits tightly on pinion flange pilot. Never hammer on driveshaft or any of its components to disconnect yoke from flange. Pry only in area shown, with a suitable tool, to disconnect yoke from flange.
  • Lower driveshaft and slide it off outp...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Ford AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Ford cars and light trucks sold in the U.S. from mid 1990's+.

Component Locations
Vehicle: 2007 Ford Ranger FX4 4.0 V6 GAS

Refer to F...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Ford cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 1990 Ford Escort Pony 1.9 L4 GAS

  • Disconnect battery ground cable.
  • Disconnect wire harness attachments to integral alternator assembly. Pull connector straight out.
  • Loosen alternator pivot bolt. Remove adjustment are bolt from alternator.
  • Disengage alte...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Ford Motor Co. -> 2000-07 Sable & Taurus
Vehicle: 2005 Ford Taurus 3.0 V6 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Open the hood.
  • Remove the righthand cowl vent screen, Fig. .
  • Remove the water shield retaining screws, then the shield, Fig. .
  • Rem...

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MAINTENANCE LAMP RESET PROCEDURES FOR Ford AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. from 1990+.

Ford Motor Co. Trucks -> Electronic Throttle Control ->
Vehicle: 1992 Ford E-350 Econoline HD Club Wagon 7.3 V8 DIESEL

Electronic throttle displays when the system has malfunctioned and the engine has defaulted to a limp-home operation. On vehicles equipped with ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford cars and light trucks from 1990+

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1997 Ford F-250 Pickup Super CAB 7.3 V8 DIESEL

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater core inlet hose clamp at water pump.
  • Remove hose from water pump.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Remove hose from vehicle.
  • Reverse procedure t...

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SERPENTINE BELT SERVICE PROCEDURES FOR Ford AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2010 Ford F-250 Super Duty King Ranch 6.4 V8 DIESEL

  • Drain cooling system into a suitable container.
  • Remove righthand charge air cooler (CAC) tube.
  • Remove cooling fan upper shroud.
  • Position fan to access accessory drive belt tensioner.
  • Rotate or lift belt tensi...

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COMPONENT LOCATION DIAGRAMS FOR Ford AUTOMOBILES

Component location diagrams for most Ford cars and light trucks sold in the U.S. from 1990+.

Instrument Panel Components Diagram for 2003 Ford E-250 Econoline  5.4 V8 CNGInstrument Panel Components Diagram for 2003 Ford E-250 Econoline 5.4 V8 CNG

Components on diagram:
  • Radio Chassis
  • Climate Control Assembly
  • Rear Blower Control Assembly
  • Instrument Panel Diagram for 2008 Ford Edge Limited 3.5 V6 GASInstrument Panel Diagram for 2008 Ford Edge Limited 3.5 V6 GAS

    Components on diagram:
  • Blower Motor Resistor
  • Blower Motor
  • Antenna Module
  • Front Blower Motor Speed Controller
  • Smart Junction Box
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    WIRING DIAGRAMS FOR Ford AUTOMOBILES

    OEM drawn wiring diagrams for most Ford cars and light trucks sold in the U.S.

    1986 Ford Escort LX 2.0 L4 DIESEL Wiring Diagram1986 Ford Escort LX 2.0 L4 DIESEL Wiring Diagram

    Components on diagram:
  • Speed Sensor
  • Horn Relay
  • Clutch Switch
  • Speed Control Switch Assembly
  • Servo Motor
  • 2008 Ford F-150 XL 4.2 V6 GAS Wiring Diagram2008 Ford F-150 XL 4.2 V6 GAS Wiring Diagram

    Components on diagram:
  • Satellite Antenna
  • Audio Control Module
  • Satellite Digital Audio Receiver System Module
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    TECHNICAL SERVICE BULLETINS FOR Ford AUTOMOBILES

    OEM TSB listings for most Ford cars and light trucks sold in the U.S. from 1985+.

    Document: WATER LEAK - ROOF OPENING PANEL DURING HIGH PRESSURE CAR WASH
    Vehicle: 2008 Ford F-350 Super Duty Lariat 6.4 V8 DIESEL

    Auto Systems:
  • Glass, Doors, Hood, Decklid, Tailgate, Liftgate, Locks
  • Document: RECALL - WHEELS:CENTER SECTION
    Vehicle: 1980 Ford E-100 Econoline Club Wagon 4.9 L6 GAS

    Auto Systems:
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • CLICK HERE TO GET FULL ACCESS TO Ford TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Ford AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Ford SPECIFICATIONS DATA!

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    Click here to view more details2003 Ford F-150 Bumper Bracket, Front, Driver Side, A high quality, OE replacement bumper cover bracket; With 3 years limited CertifiedXL warranty..

    Source: Auto Body Parts Store

    $25.64

    Click here to view more details about 1998 Ford Ranger Oil Filter1998 Ford Ranger Oil Filter, Keeps Oil Cleaner For A Longer Time, Extends Engine Life, Improves Fuel Economy, Provides Extra Protection For Stop And Go Driving And Towing, Requires No Vehicle Modifications, Installs On The Engine Block In The Original Oil Filter Location And The Original Filter Then Installs On This Adapter, Does Not Effect Factory Warranty.

    Source: Auto Body Parts Store

    $26.90

    Click here to view more details about 2009 Ford Mustang 18" x 8.5" Alloy Wheel2009 Ford Mustang 18" x 8.5" Alloy Wheel, Alloy Wheel; 18 X 8.5; 5 Spokes; 5 Lug; 4.5 Inch BP; ONE Step Flange Type; Polished, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $201.50

    Click here to view more details1996 Ford Contour GL L4, 2 L, 1989 CC, 122 CID Rebuilt Engine, SOHC, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,020.00

    Click here to view more details1998 Ford Expedition Used Running Board, Passenger Side, Running Board Assy, Type 1, Factory Installed, Very Good.

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    $98.00

    Click here to view more details2001 Ford Windstar Used TV-Info-GPS Screen, REAR, Very Good.

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    $128.00
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