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Ford F-350 Super Duty CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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BRAKE SERVICE PROCEDURES FOR Ford F-350 Super Duty AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford F-350 Super Duty cars and light trucks from 1990+.
Power Brake Units -> Bendix Vacuum Brake Booster -> Brake Booster, Replace -> Aviator -> E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, Mark LT, Mountaineer & Navigator -> Escape & Mariner -> Excursion & F-Super Duty -> Freestar & Monterey -> Ranger
Vehicle: 2006 Ford F-350 Super Duty XLT 5.4 V8 GAS
Aviator
Refer to Fig. and remove components in sequence illustrated. Use new nuts when installing brake booster.
Excursion & F-Super Duty
- Remove air cleaner housing, if required.
- Remove brake master cylinder attaching nuts.
- Position brake master cylinder aside.
- Disconnect booster vacuum hose.
- Disconnect power distribution box auxiliary relay and set aside.
- Remove fuse panel cover.
- Remove brake pedal position switch self-locking pin.
- Remove brake pedal position switch and brake booster pushrod from brake pedal pin.
- Remove power brake booster nuts.
- Remove power brake booster.
- Reverse p...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford F-350 Super Duty AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford F-350 Super Duty cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Gasoline Fuel Injected Engines Except Escape, Freestar, Mariner, Monterey, Villager, 2005-06 Aviator, Explorer & Mountaineer, 2005-06 Expedition & Navigator & 2004-06 F150 & Mark LT
Vehicle: 2006 Ford F-350 Super Duty XLT 5.4 V8 GAS
The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.
The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.
After the battery ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford F-350 Super Duty AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford F-350 Super Duty cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 2009 Ford F-350 Super Duty FX4 6.4 V8 DIESEL
Front
- Raise and support the vehicle.
- Index-mark front driveshaft to front axle flange and at transfer case flange.
- Remove and discard bolts and U-joint retainers.
- Remove and discard four flange bolts.
- Compress and separate front driveshaft from front axle, then separate driveshaft from transfer case. Wrap electrical tape around the bearing cups to prevent them from falling off the U-joint spider.
- Reverse procedure to install, noting the following:
- Torque flange bolts to 82 ft. lbs.
- Torque U-joint retainer bolts to 26 ft. lbs.
Rear
One Piece Driveshaft
- Raise and support vehicle.
- To maint...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Ford F-350 Super Duty AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Ford F-350 Super Duty cars and light trucks sold in the U.S. from mid 1990's+.
Component Locations
Vehicle: 2008 Ford F-350 Super Duty FX4 5.4 V8 GAS
Refer to F...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford F-350 Super Duty AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford F-350 Super Duty cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2008 Ford F-350 Super Duty Lariat 6.8 V10 GAS
- Disconnect battery ground cable.
- Loosen band clamp and remove air filter element, tray and inlet snorkel.
- On vehicles equipped with air conditioning,rotate accessory drive belt tensioner clockwise remove belt aside.
- On all models, rotate accessory drive belt tensioner counter clockwise remove belt aside.
- Disconnect alternator electrical connectors.
- Position alternator...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford F-350 Super Duty AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford F-350 Super Duty cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Rear Load Leveling (CHECK SUSP) ->
Vehicle: 2009 Ford F-350 Super Duty Lariat 5.4 V8 GAS
The CHECK SUSP indicator lights when there is a fault of the rear load ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford F-350 Super Duty AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford F-350 Super Duty cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2010 Ford F-350 Super Duty King Ranch 6.8 V10 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at heater tube assembly.
- Remove hose from heater tube assembly.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford F-350 Super Duty AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford F-350 Super Duty cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2006 Ford F-350 Super Duty XL 6.8 V10 GAS
- Use 1/2 square hole in drive belt tensioner pulley hub to rotate drive belt tensioner counterclockwise and rem...
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COMPONENT LOCATION DIAGRAMS FOR Ford F-350 Super Duty AUTOMOBILES
Component location diagrams for most Ford F-350 Super Duty cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR Ford F-350 Super Duty AUTOMOBILES
OEM drawn wiring diagrams for most Ford F-350 Super Duty cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford F-350 Super Duty AUTOMOBILES
OEM TSB listings for most Ford F-350 Super Duty cars and light trucks sold in the U.S. from 1985+.
Document: WATER LEAK - ROOF OPENING PANEL DURING HIGH PRESSURE CAR WASH Vehicle: 2008 Ford F-350 Super Duty Lariat 6.4 V8 DIESEL Auto Systems: |
Document: INTERMITTENT NO START / LACK OF POWER - DTC P0003 AND/OR BLOWN FUSE 74 Vehicle: 2008 Ford F-350 Super Duty HARLEY-DAVIDSON Edition 6.4 V8 DIESEL Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford F-350 Super Duty AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford F-350 Super Duty cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford F-350 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford F-350 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford F-350 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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