Ford Ranger REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Ford Ranger CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford Ranger car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Ranger automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Ford Ranger vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Ford Ranger AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford Ranger cars and light trucks from 1990+

Compressor Service -> APPLICATION CHART
Vehicle: 1993 Ford Ranger 4.0 V6 GAS

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BRAKE SERVICE PROCEDURES FOR Ford Ranger AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford Ranger cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> 1997 -> 1999-2001 -> Aerostar -> Assemble -> Cleaning & Inspection -> Disassemble -> E-150 -> Escape -> Expedition, Navigator, E-250, E-350, F-250HD, F-350, F-Super Duty, F-150 & F-250LD -> Expedition, Navigator, E-Series, F-150 & F-250LD -> Explorer, Mountaineer & Ranger -> F-250HD, F-350, E-Super Duty & F-Super Duty Series -> Front -> Inspection -> Overhaul -> Rear -> Replacement -> Villager -> Villager & Windstar -> Windstar
Vehicle: 1998 Ford Ranger 2.5 L4 GAS

Replacement

Aerostar
  • Remove and discard a portion of brake fluid from master cylinder.
  • Raise and support vehicle, then remove wheel and tire assembly.
  • Use an eight inch c-clamp to move piston back into its bore as follows:
    • Place head of c-clamp against caliper and screw end of c-clamp against outer pad below spring clip.
    • Tighten c-clamp until torque buttons just clear caliper (approximately 1/8 inch). Remove c-clamp.
  • Clean excess dirt from around pin tabs, then use caliper pin remover tool No. D89T-2196-A, or equivalent, and light hammer to drive caliper pin from caliper as follows:
    • Po...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford Ranger AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Ford Ranger cars and light trucks sold in the U.S. for 1980+.

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> 1997-06 Ranger
Vehicle: 2004 Ford Ranger 2.3 L4 GAS

The inertia switch is...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford Ranger AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford Ranger cars and light trucks from 1990+.

DRIVESHAFT, Replace -> Front -> Rear
Vehicle: 2007 Ford Ranger STX 3.0 V6 GAS

Front

  • Raise and support the vehicle.
  • Index-mark front driveshaft to front axle flange and at transfer case flange.
  • Remove and discard bolts and U-joint retainers.
  • Remove and discard flange bolts.
  • Compress and separate front driveshaft from front axle, then separate driveshaft from transfer case. Wrap electrical tape around the bearing cups to prevent them from falling off the U-joint spider.
  • Reverse procedure to install, noting the following:
    • Tighten transfer case flange bolts in a cross pattern.
    • Torque flange bolts to 22 ft. lbs.
    • Torque U-joint retainer bolts to 15 ft. lbs.

Rear

  • Raise...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Ford Ranger AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Ford Ranger cars and light trucks sold in the U.S. from mid 1990's+.

Component Replacement -> Installation -> Removal -> TPMS Sensor -> TPMS Sensor Strap & Cradle
Vehicle: 2008 Ford Ranger Sport 3.0 V6 GAS

TPMS Sensor

Removal

Tire pressure sensors are manufactured in multiple colors based on their application. When installing a new sensor, make sure the color of the sensor being installed matches the color of the sensor that was removed. The different colored sensors are not interchangeable, Fig. .

  • Loosen the wheel and tire assembly lug nuts.
  • Raise and support the vehicle with jack stands.
  • Remove the wheel and tire assembly.
  • Position the wheel and tire assembly on a suitable tire changing machine as follows:
    • On a paddle type tire machine, position the valve step at 12 o'clock or 6 ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford Ranger AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Ford Ranger cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1991 Ford Ranger 2.3 L4 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle, if required.
  • Disconnect electrical connector or solenoid relay wire from starter motor.
  • Remove starter motor attachi...

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MAINTENANCE LAMP RESET PROCEDURES FOR Ford Ranger AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford Ranger cars and light trucks sold in the U.S. from 1990+.

Ford Motor Co. Trucks -> Charge System Warning Indicator ->
Vehicle: 2009 Ford Ranger XLT 4.0 V6 GAS

The charge system warning indicator lamps are used to warn of no alternator output. When ignition switch contacts are closed, current flows through charge indicator and pa...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford Ranger AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford Ranger cars and light trucks from 1990+

Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 2008 Ford Ranger Sport 4.0 V6 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater core inlet hose clamp at front coolant outlet pipe.
  • Remove hose from front coolant outlet pipe.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Remove hose from vehicle.
  • Reverse procedure to install.

Outlet

  • Drain cooling system into a suitable container.
  • Reposition heater hose outlet clamp at heater core.
  • Disconnect heater outlet hose from...

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SERPENTINE BELT SERVICE PROCEDURES FOR Ford Ranger AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford Ranger cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1991 Ford Ranger Super 3.0 V6 GAS

  • Lift tensioner by rotating it counterclockwise.
  • Remove old belt.
  • Install new belts, ensure ...

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COMPONENT LOCATION DIAGRAMS FOR Ford Ranger AUTOMOBILES

Component location diagrams for most Ford Ranger cars and light trucks sold in the U.S. from 1990+.

Engine Compartment Components Diagram for 1991 Ford Ranger  2.3 L4 GASEngine Compartment Components Diagram for 1991 Ford Ranger 2.3 L4 GAS

Components on diagram:
  • WOT Cutout Relay
  • Fuel Pump Relay
  • Daytime Running Lamps Module
  • Power Distribution Box
  • Connector C-140
  • Engine Compartment, Rear, Top Diagram for 2003 Ford Ranger  2.3 L4 GASEngine Compartment, Rear, Top Diagram for 2003 Ford Ranger 2.3 L4 GAS

    Components on diagram:
  • Powertrain Control Module
  • Connector C-175
  • Ground G-106
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    WIRING DIAGRAMS FOR Ford Ranger AUTOMOBILES

    OEM drawn wiring diagrams for most Ford Ranger cars and light trucks sold in the U.S.

    1989 Ford Ranger  2.3 L4 GAS Wiring Diagram1989 Ford Ranger 2.3 L4 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Starter Relay
  • Ignition Switch
  • Starter Motor
  • Regulator
  • 1998 Ford Ranger Super 2.5 L4 GAS Wiring Diagram1998 Ford Ranger Super 2.5 L4 GAS Wiring Diagram

    Components on diagram:
  • Left Headlamp
  • Instrument Cluster
  • Main Light Switch
  • Hi Beam Indicator
  • Right Headlamp
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    TECHNICAL SERVICE BULLETINS FOR Ford Ranger AUTOMOBILES

    OEM TSB listings for most Ford Ranger cars and light trucks sold in the U.S. from 1985+.

    Document: GLASS/VENT WINDOWS - STICKING/HARD TO OPEN - REPAIR
    Vehicle: 1985 Ford Ranger 2.0 L4 GAS

    Symptoms:
  • Sticking, Binding
  • Auto Systems:
  • Glass, Doors, Hood, Decklid, Tailgate, Liftgate, Locks
  • Document: A/C COMPRESSOR - OPERATION/TESTING/SERVICING (4 CYL)
    Vehicle: 1985 Ford Ranger 2.3 L4 GAS

    Auto Systems:
  • Heating, A/C, Ventilation, Defogger
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    COMPONENT/PARTS SPECIFICATIONS FOR Ford Ranger AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford Ranger cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford Ranger cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford Ranger cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford Ranger cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Ford Ranger SPECIFICATIONS DATA!

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