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Ford Fusion CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford Fusion car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford Fusion automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR Ford Fusion AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford Fusion cars and light trucks from 1990+.
Disc Brakes -> Rear Disc & Parking Brakes -> Parking Brake Service -> Crown Victoria, Grand Marquis, Marauder & Town Car -> Parking Brake Linings, Replace
Vehicle: 2006 Ford Fusion SE 2.3 L4 GAS
Parking Brake Linings, Replace
Crown Victoria, Grand Marquis, Marauder & Town Car
- Remove tire and wheel assembly.
- Remove brake rotor.
- Remove spring and brake shoe adjusting screw.
- Remove brake shoe hold down springs.
- Remove parking bake shoe and linings.
- Reverse procedure to install noting the following:
- Lubricat...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford Fusion AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford Fusion cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Passenger Cars -> Component Locations -> Fusion & Milan
Vehicle: 2006 Ford Fusion SEL 2.3 L4 GAS
On Fusion and Milan models, t...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford Fusion AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford Fusion cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2006 Ford Fusion S 2.3 L4 GAS
- Remove front tire and wheel.
- Apply brake to keep halfshaft from rotating.
- Remove and discard front wheel hub nut.
- Remove front and rear lower control arm nuts.
- Using a suitable tool, disconnect 2 ball joints. Once pressure is applied to ball joint with a suitable tool, it may be necessary to tap wheel knuckle at ball joint area to separate ball joint from wheel knuckle.
- Using a suitable tool, separate halfshaft from wheel hub. When lower ball joint is separated from wheel knuckle, lower arm may strike outer constant velocity (CV) joint boot with enough force to damage boot cla...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Ford Fusion AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Ford Fusion cars and light trucks sold in the U.S. from mid 1990's+.
Description
Vehicle: 2009 Ford Fusion SE 2.3 L4 GAS
The Tire Pressure Monitoring (TPMS) system has the ability to monitor the air pressure of all four road wheels. The tire-mounted pressure sensors transmit signals to the Smart Junction Block (SJB). The TPMS is functionally integrated within the SJB. The TPMS sensor transmits a radio signal approximately every 60 seconds to the SJB when the vehicle speed exceeds 20 mph. The SJB compares each tire pressure sensor transmi...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford Fusion AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford Fusion cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2006 Ford Fusion SEL 3.0 V6 GAS
- Disconnect battery ground cable.
- Rotate or lift belt tensioner arm, using a suitable tool to relieve tension from drive belt.
- Remove accessory drive belt.
- Remove air conditioning compressor mounting bolts, then position compressor with lines attached aside.
- Remove mounting nut, then position engine control sensor wiring and hose bracket aside.
- Remove inboard upper alternator mountin...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford Fusion AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford Fusion cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Cars -> Electronic Throttle Control ->
Vehicle: 2009 Ford Fusion SE 3.0 V6 GAS
Electronic throttle displays when the system has malfunctioned and the engine has defaulted to a limp-home operation. On vehicles equipped with ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford Fusion AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford Fusion cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2008 Ford Fusion SEL 2.3 L4 GAS
- Drain cooling system into suitable container.
- Remove alternator air inlet duct.
- Disconnect block heater wiring harness retainers, Fig. , from cooling fan shroud and position aside.
- Ensure transmission is in Neutral position, then raise and support vehicle.
- Remove under body splash shield.
- Disconnect lower radiator hose bracket from cooling fan motor and shroud.
- On models equipped with automatic transaxle,disconnect lower radiator hose bracket from cooling fan motor and shroud.
- On all models, disconnect four wiring harness retainers and position the harness aside.
- Disconnect cooling fa...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford Fusion AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford Fusion cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2008 Ford Fusion SEL 3.0 V6 GAS
- Remove accessory drive belt splash shield.
- Rotate drive be...
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COMPONENT LOCATION DIAGRAMS FOR Ford Fusion AUTOMOBILES
Component location diagrams for most Ford Fusion cars and light trucks sold in the U.S. from 1990+.
 Rear Body Harness Diagram for 2007 Ford Fusion SE 2.3 L4 GASComponents on diagram: |
 Engine Compartment Diagram for 2007 Ford Fusion S 2.3 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Ford Fusion AUTOMOBILES
OEM drawn wiring diagrams for most Ford Fusion cars and light trucks sold in the U.S.
 2008 Ford Fusion SEL 2.3 L4 GAS Wiring DiagramComponents on diagram: |
 2007 Ford Fusion SEL 2.3 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford Fusion AUTOMOBILES
OEM TSB listings for most Ford Fusion cars and light trucks sold in the U.S. from 1985+.
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Document: SYNC SOFTWARE UPDATE - VARIOUS USER ISSUES Vehicle: 2009 Ford Fusion SEL 3.0 V6 GAS Auto Systems: |
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Document: SPEAKER POP NOISE WITH AUDIOPHILE (NON NAVIGATION) SOUND SYSTEM - REVISED Vehicle: 2008 Ford Fusion S 2.3 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford Fusion AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford Fusion cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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