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2008 Ford Fusion CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Brake Service
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2008 Ford Fusion car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford Fusion automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES
Disc Brakes -> Rear Disc & Parking Brakes -> Brake Pad Service -> Crown Victoria, Grand Marquis & Town Car -> Fusion, Milan, MKZ, Mustang, MKS, Sable, Taurus & Taurus X -> Installation -> Removal
Vehicle: 2008 Ford Fusion SE 3.0 V6 GAS
On models with anti-lock brakes, the brake system power booster must be depressurized before disconnecting any hydraulic lines or fittings. Depressurize the system by pumping the brake pedal at least 25 times with the ignition in the Off position.
After performing any service work, obtain a firm brake pedal before moving the vehicle.
Fusion, Milan, MKZ, Mustang, MKS, Sable, Taurus & Taurus X
Removal
- On models equipped with air suspension, turn service switch Off position.
- On all models, raise and support rear of vehicle, then remove tire and wheel assembly.
- Remove brake hose bracket...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2008 Ford Fusion SEL 2.3 L4 GAS
- Remove front tire and wheel.
- Apply brake to keep halfshaft from rotating.
- Remove and discard front wheel hub nut.
- Remove front and rear lower control arm nuts.
- Using a suitable tool, disconnect 2 ball joints. Once pressure is applied to ball joint with a suitable tool, it may be necessary to tap wheel knuckle at ball joint area to separate ball joint from wheel knuckle.
- Using a suitable tool, separate halfshaft from wheel hub. When lower ball joint is separated from wheel knuckle, lower arm may strike outer constant velocity (CV) joint boot with enough force to damage boot cla...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES
Reset Procedures
Vehicle: 2008 Ford Fusion SEL 3.0 V6 GAS
If the system detects low tire pressure, CHECK TIRE PRESSURE lamp will illuminate. Inflating tire(s) to recommended pressure will clear the tire ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES
Starter, Replace
Vehicle: 2008 Ford Fusion SEL 3.0 V6 GAS
The heavy gauge input lead connected to starter solenoid is hot at all times. Ensure protective cap is installed over terminal and is replaced after service.
- Disconnect battery ground cable.
- Remove air cleaner outlet pipe.
- Remove battery tray.
- Remove starter motor solenoi...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES
Ford Motor Co. Cars -> Electronic Compass -> 2006-09 Fusion -> Calibration Adjustment -> Zone Adjustment
Vehicle: 2008 Ford Fusion SE 3.0 V6 GAS
Zone Adjustment
- Start the engine.
- Press the INFO button repeatedly until the compass and odometer are displayed. Do not select Trip, DTE, or AFE. The top of the message center must be blank.
- If the compass displays CAL 000000.0 mi instead of heading information, the compass will need to be calibrated.
- Determine compass magnetic zone, Fig. .
- Press and hold the RESET until the message center display changes to show the current zone setting.
- Release the RESET control, then slowly press RESET down again.
- Press the SETUP control repeatedly until the correct zone setting for your geographic l...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2008 Ford Fusion SEL 3.0 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from thermostat housing.
- Remove radiator outlet hose from thermostat housing.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator and from vehicle.
- Reverse procedu...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2008 Ford Fusion S 2.3 L4 GAS
- Ensure transmission is in Neutral position, then raise and support vehicle.
- Remove mounting bolts...
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COMPONENT LOCATION DIAGRAMS FOR 2008 Ford Fusion AUTOMOBILES
Component location diagrams for most 2008 Ford Fusion cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Diagram for 2008 Ford Fusion SEL 2.3 L4 GASComponents on diagram: |
 Rear Body Harness Diagram for 2008 Ford Fusion SEL 2.3 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2008 Ford Fusion AUTOMOBILES
OEM drawn wiring diagrams for most 2008 Ford Fusion cars and light trucks sold in the U.S.
 2008 Ford Fusion SEL 3.0 V6 GAS Wiring DiagramComponents on diagram: |
 2008 Ford Fusion S 2.3 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2008 Ford Fusion AUTOMOBILES
OEM TSB listings for most 2008 Ford Fusion cars and light trucks sold in the U.S. from 1985+.
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Document: Electronic Automatic Temperature Control (EATC) - Extreme Cold temperature Blank Screen Or Stays In Off Position After Engine Starts Vehicle: 2008 Ford Fusion SEL 2.3 L4 GAS Symptoms: |
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Document: SYNC SOFTWARE UPDATE - VARIOUS ISSUES Vehicle: 2008 Ford Fusion SEL 2.3 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2008 Ford Fusion AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2008 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2008 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2008 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2008 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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