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2006 Ford Fusion CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2006 Ford Fusion car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford Fusion automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR 2006 Ford Fusion AUTOMOBILES
Disc Brakes -> Rear Disc & Parking Brakes -> Brake Disc Service
Vehicle: 2006 Ford Fusion SEL 2.3 L4 GAS
Disc brake service is critical because of the close tolerances required in machining the brake disc to ensure proper brake operation.
Maintaining close control of the shape of the rubbing surfaces is required to prevent brake roughness. In addition, the surface finish must be non-directional and maintained at a micro-inch finish. This is required to avoid pulls and erratic performance and promote long lining life and equal lining wear of both the lefthand and righthand brakes.
Do not attempt to refinish the rubbing surfaces unless precision equip...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2006 Ford Fusion AUTOMOBILES
Ford Motor Co. Passenger Cars -> Component Locations -> Fusion & Milan
Vehicle: 2006 Ford Fusion SE 2.3 L4 GAS
On Fusion and Milan models, t...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2006 Ford Fusion AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2006 Ford Fusion SE 2.3 L4 GAS
- Remove front tire and wheel.
- Apply brake to keep halfshaft from rotating.
- Remove and discard front wheel hub nut.
- Remove front and rear lower control arm nuts.
- Using a suitable tool, disconnect 2 ball joints. Once pressure is applied to ball joint with a suitable tool, it may be necessary to tap wheel knuckle at ball joint area to separate ball joint from wheel knuckle.
- Using a suitable tool, separate halfshaft from wheel hub. When lower ball joint is separated from wheel knuckle, lower arm may strike outer constant velocity (CV) joint boot with enough force to damage boot cla...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2006 Ford Fusion AUTOMOBILES
Alternator, Replace
Vehicle: 2006 Ford Fusion SE 2.3 L4 GAS
- Disconnect battery ground cable.
- Remove bolt, nuts, and alternator upper air duct.
- Rotate accessory drive belt tensioner clockwise, then position accessory drive belt aside.
- Remove nuts and alternator shield.
- Press locking tabs and remove alternator intermediate air duct.
- Position alternator protective cover aside, remove nuts and position alt...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2006 Ford Fusion AUTOMOBILES
Ford Motor Co. Cars -> Check Engine Lamp/Malfunction Indicator Lamp (MIL)/Service Engine Soon Lamp -> 1998-2006 Models -> Keep Alive Memory (KAM) Reset & PCM Reset Less Electronic Tester -> PCM Reset Using Generic Scan Tool
Vehicle: 2006 Ford Fusion SE 2.3 L4 GAS
This lamp should light when the ignition is turned On. After engine starts, the lamp should go off, unless a fault condition is detected by the EEC-V system. If the lamp remains On or starts to blink, a diagnostic trouble code is stored in the PCM. Following diagnosis and repair, the Check Engine/MIL lamp will automatically reset when stored diagnostic trouble codes are cleared from PCM memory. The PCM reset procedure allows the scan tool to command the PCM to clear all diagnostic trouble codes.
A temporary fault such as running out of fuel, poor quality or water in fuel or loos...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2006 Ford Fusion AUTOMOBILES
Radiator, Replace
Vehicle: 2006 Ford Fusion SE 3.0 V6 GAS
- Drain cooling system into suitable container.
- Disconnect block heater wiring harness retainers, from cooling fan shroud and position aside.
- Ensure transmission is in Neutral position, then raise and support vehicle.
- Remove under body splash shield.
- Disconnect lower radiator hose bracket from cooling fan motor and shroud.
- Disconnect retainer on lower radiator hose to cooling fan motor and shroud.
- On models equipped with automatic transaxle,disconnect lower radiator hose bracket from cooling fan motor and shroud.
- On all models, disconnect four wiring harness retainers and position the ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2006 Ford Fusion AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2006 Ford Fusion SE 3.0 V6 GAS
- Remove accessory drive belt splash shield.
- Rotate drive be...
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COMPONENT LOCATION DIAGRAMS FOR 2006 Ford Fusion AUTOMOBILES
Component location diagrams for most 2006 Ford Fusion cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Diagram for 2006 Ford Fusion SE 2.3 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2006 Ford Fusion AUTOMOBILES
OEM drawn wiring diagrams for most 2006 Ford Fusion cars and light trucks sold in the U.S.
 2006 Ford Fusion SE 2.3 L4 GAS Wiring DiagramComponents on diagram: |
 2006 Ford Fusion SEL 3.0 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2006 Ford Fusion AUTOMOBILES
OEM TSB listings for most 2006 Ford Fusion cars and light trucks sold in the U.S. from 1985+.
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Document: Electronic Automatic Temperature Control (EATC) - Extreme Cold temperature Blank Screen Or Stays In Off Position After Engine Starts Vehicle: 2006 Ford Fusion SEL 2.3 L4 GAS Symptoms: |
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Document: FRONT SEATS - BACKREST TRIM COVER BOLSTER WEAR Vehicle: 2006 Ford Fusion SEL 2.3 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2006 Ford Fusion AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2006 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2006 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2006 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2006 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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