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2009 Ford Fusion CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Technical Service Bulletins
- Specifications
- Brake Service
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2009 Ford Fusion car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford Fusion automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR 2009 Ford Fusion AUTOMOBILES
Power Brake Units -> Power Brake Unit Service -> 4.6L Engine -> Crown Victoria, Grand Marquis & Town Car -> Focus -> Fusion, Milan & MKZ -> MKS, Sable, Taurus & Taurus X -> Mustang -> Overhaul -> Power Booster, Replace
Vehicle: 2009 Ford Fusion SEL 3.0 V6 GAS
Power Booster, Replace
Crown Victoria, Grand Marquis & Town Car
- Disconnect fluid level sensor connector.
- Position speed control cable aside.
- Disconnect power brake booster check valve.
- Remove brake master cylinder mounting nuts.
- Remove wiring harness bracket and position aside.
- Remove brake master cylinder and position aside.
- Remove push-pins and instrument close-out panel.
- Remove stoplight switch retaining pin.
- Slide stoplight switch and booster push rod off brake pedal pin.
- Remove mounting nuts and power brake booster.
- Reverse procedure to install. Torque mounting nuts to 16-21 f...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2009 Ford Fusion AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2009 Ford Fusion SE 3.0 V6 GAS
- Remove front tire and wheel.
- Apply brake to keep halfshaft from rotating.
- Remove and discard front wheel hub nut.
- Remove front and rear lower control arm nuts.
- Using a suitable tool, disconnect 2 ball joints. Once pressure is applied to ball joint with a suitable tool, it may be necessary to tap wheel knuckle at ball joint area to separate ball joint from wheel knuckle.
- Using a suitable tool, separate halfshaft from wheel hub. When lower ball joint is separated from wheel knuckle, lower arm may strike outer constant velocity (CV) joint boot with enough force to damage boot cla...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2009 Ford Fusion AUTOMOBILES
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Symptom Test
Vehicle: 2009 Ford Fusion SEL 2.3 L4 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.
Diagnostic Trouble Code Identification
Refer to Fig. , for diagnostic trouble code identification.
Clearing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.
Symptom Test
Refer to Fig. , for symptom test chart.
Intermittent & Poor Connections
Intermittents
Most intermittents are caused by faulty electrical connections or wiring. Inspect for the following:
- Wirin...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2009 Ford Fusion AUTOMOBILES
Starter, Replace
Vehicle: 2009 Ford Fusion SE 3.0 V6 GAS
- Disconnect battery ground cable.
- Remove battery tray.
- Remove starter motor solenoid wire nut and position wire aside.
- Position starter motor solenoid battery cable terminal cover aside.
- Remove starter motor solenoid battery cable nut and posi...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2009 Ford Fusion AUTOMOBILES
Ford Motor Co. Cars -> Low Coolant Lamp ->
Vehicle: 2009 Ford Fusion SE 3.0 V6 GAS
The low coolant warning lamp should light whenever the coolant level in the coolant recovery bottle is 1/4 to 3/4 inch or more below the cold full mark. Raise coolant level in recovery bottle to the cold full mark to turn lamp off.
On models equipped with GEM module and low coolant level warning system, t...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2009 Ford Fusion AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2009 Ford Fusion SEL 3.0 V6 GAS
Inlet
- Drain coolant into a suitable container.
- Loosen hose clamp connecting hose to heater core inlet tube.
- Loosen hose clamp connecting hose to thermostat housing.
- Remove hose from vehicle.
- Reverse procedure to install...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2009 Ford Fusion AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2009 Ford Fusion SEL 2.3 L4 GAS
- Ensure transmission is in Neutral position, then raise and support vehicle.
- Remove mounting bolts...
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TECHNICAL SERVICE BULLETINS FOR 2009 Ford Fusion AUTOMOBILES
OEM TSB listings for most 2009 Ford Fusion cars and light trucks sold in the U.S. from 1985+.
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Document: Electronic Automatic Temperature Control (EATC) - Extreme Cold temperature Blank Screen Or Stays In Off Position After Engine Starts Vehicle: 2009 Ford Fusion SEL 2.3 L4 GAS Symptoms: |
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Document: 3.0L DOHC - DTC - P0340 AND/OR P0344 Vehicle: 2009 Ford Fusion SEL 3.0 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2009 Ford Fusion AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2009 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2009 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2009 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2009 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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