2009 Ford Fusion Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2009 Ford Fusion

  • 2009 Ford Fusion SEL 2.3 L4 GAS, CID:140, Fuel Injection, Aspiration:140, Engine VIN:, Desg:Z
  • 2009 Ford Fusion SEL 3.0 V6 GAS, CID:183, Fuel Injection, Aspiration:183, Engine VIN:, Desg:1
  • 2009 Ford Fusion SE 2.3 L4 GAS, CID:140, Fuel Injection, Aspiration:140, Engine VIN:, Desg:Z
  • 2009 Ford Fusion SE 3.0 V6 GAS, CID:183, Fuel Injection, Aspiration:183, Engine VIN:, Desg:1
  • 2009 Ford Fusion S 2.3 L4 GAS, CID:140, Fuel Injection, Aspiration:140, Engine VIN:, Desg:Z

BRAKE SERVICE PROCEDURES FOR 2009 Ford Fusion AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2009 Ford Fusion cars and light trucks from 1990+.

Disc Brakes -> Front Disc Brakes -> Tightening Specifications
Vehicle: 2009 Ford Fusion SE 3.0 V6 GAS

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BRAKE SERVICE PROCEDURES FOR 2009 Ford Fusion AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2009 Ford Fusion cars and light trucks from 1990+.

Disc Brakes -> Rear Disc & Parking Brakes -> Caliper Service -> Assemble -> Cleaning & Inspection -> Crown Victoria, Grand Marquis & Town Car -> Disassemble -> Fusion, Milan, MKZ, Mustang, MKS, Sable, Taurus & Taurus X -> Installation -> Overhaul -> Removal -> Replacement
Vehicle: 2009 Ford Fusion SEL 2.3 L4 GAS

Replacement

Fusion, Milan, MKZ, Mustang, MKS, Sable, Taurus & Taurus X
Removal
  • Raise and support rear of vehicle, then remove tire and wheel assembly.
  • Disconnect brake hose from caliper.
  • Remove retaining clip and disconnect parking brake cable from lever arm.
  • Remove pinch bolts using open end wrench to hold slider pin in position.
  • Lift caliper from anchor plate, then remove slider pins and boots.
Installation
  • Apply suitable silicone dielectric compound to slider pins and inside of boots.
  • Place slider pins and boots on anchor plate, then position caliper on anchor plate. Ensure brake pads ...

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BRAKE SERVICE PROCEDURES FOR 2009 Ford Fusion AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2009 Ford Fusion cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Brake Distribution Valve & Switch -> Brake Warning Light Systems -> Combination Valve -> Description -> Failure Warning Switch -> Metering Valve -> Proportioning Or Pressure Control Valve -> Proportioning Valve & Switch -> Testing -> Testing Warning Light Systems
Vehicle: 2009 Ford Fusion S 2.3 L4 GAS

This system operates on the same principles as conventional front and rear split systems using primary and secondary master cylinders moving simultaneously to exert hydraulic pressure on their respective systems, Fig. .

The hydraulic brake lines on this system, however, have been diagonally split front to rear (left front to right rear and right front to left rear) in place of separate lines to the front and rear wheels.

In the event of a system failure this would cause the remaining good system to do all the braking on one front wheel and the opposite rear wheel, thus maintaining 50%...

CLICK HERE TO GET FULL ACCESS TO 2009 Ford Fusion BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2009 Ford Fusion AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2009 Ford Fusion cars and light trucks from 1990+.

Disc Brakes -> Rear Disc & Parking Brakes -> Description -> Crown Victoria, Grand Marquis & Town Car -> Fusion, Milan, MKZ, Mustang, MKS, Sable, Taurus & Taurus X
Vehicle: 2009 Ford Fusion SE 3.0 V6 GAS

Fusion, Milan, MKZ, Mustang, MKS, Sable, Taurus & Taurus X

Sliding caliper rear disc brakes are used on these models. The caliper is basically the same as the larger front wheel caliper. However, a parking brake mechanism and a larger inner brake shoe anti-rattle spring have been added.

The parking brake lever, located at the rear of the caliper, is actuated by a cable system similar to rear drum brake applications. When the parking brake is applied, the cable rotates the lever and operating shaft, driving the caliper piston and brake shoe assembly against the rotor. An automatic adju...

CLICK HERE TO GET FULL ACCESS TO 2009 Ford Fusion BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2009 Ford Fusion AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2009 Ford Fusion cars and light trucks from 1990+.

Anti-Lock Brakes -> Fusion, Milan & MKZ -> Precautions -> Hydraulic Brake Fluid Color
Vehicle: 2009 Ford Fusion S 2.3 L4 GAS

Hydraulic Brake Fluid Color

Hydraulic brake fluid must conform with the requirements of Federal Motor Vehicle Safety Standard 116. Under this standard, brake fluids are visually different from other automotive fluids such as transmission, power steering and engine.

Fluid color in a normal brake system may vary from its original color for many reasons. A brake master cylinder may show significantly different shades fluid color between the two brake master cylinder reservoirs. Color may also appear to vary between cast steel and die cast aluminum reservoirs. Some reasons for discolorati...

CLICK HERE TO GET FULL ACCESS TO 2009 Ford Fusion BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2009 Ford Fusion AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2009 Ford Fusion cars and light trucks from 1990+.

Disc Brakes -> Rear Disc & Parking Brakes -> Inspection
Vehicle: 2009 Ford Fusion SEL 2.3 L4 GAS

Remove wheels and inspect brake disc, calipers and linings.

If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.

If caliper was removed when installing new components, clean all components in alcohol, then wipe dry using lint-free cloths. Using an air hose, blow out drilled passages and bores. Inspect dust boots for punctures or tears. If punctures or tears are evident, install new boots during assembly.

Inspect piston bores in both housings for scoring or pitting. Bores showing light scratches or corrosion can usually be cleaned with...

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