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Ford Explorer CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford Explorer car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford Explorer automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Ford Explorer AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford Explorer cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Cycling Switch, Replace -> Blackwood, Expedition & Navigator -> Econoline, Excursion, F-Super Duty & F-150 -> Escape & Windstar -> Ranger
Vehicle: 2002 Ford Explorer 4.0 V6 GAS
Blackwood, Expedition & Navigator
- Remove junction block splash shield.
- Disconnect starter relay cable ends and junction block connectors, then the mounting screws and junction block bracket.
- Disconnect electrical connector and remove cycling switch.
- Reverse procedure to install, noting the following:
- Install new O-rings coated with suitable refrigerant oil.
- Torque junction block mounting screws to 108 inch lbs.
- Torque starter relay cable ends to 71 inch lbs.
Econoline, Excursion, F-Super Duty & F-150
-
...
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BRAKE SERVICE PROCEDURES FOR Ford Explorer AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford Explorer cars and light trucks from 1990+.
Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Parking Brake w/Rear Disc -> E-Series -> Expedition, Explorer, F-150, F-250, Mountaineer & Navigator -> F-Super Duty
Vehicle: 2003 Ford Explorer 4.0 V6 GAS
F-Super Duty
- Raise and support vehicle, remove tire and wheel assemblies.
- Remove rear brake disc rotor.
- Disconnect rear parking brake cable at parking brake cable equalizer.
- Disconnect parking brake cable at parking brake lever.
- Remove outboard brake shoe retaining spring.
- Remove brake shoe adjusting screw spring, brake shoe hold down springs and brake adjuster screw.
- Remove parking brake shoe and linings along with inboard brake shoe retracting spring.
- Reverse procedure to install.
Expedition, Explorer, F-150, F-250, Mountaineer & Navigator
- Pull front parking brake cable and co...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford Explorer AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford Explorer cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> 1999-06 Explorer, Explorer Sport & Sport Trac & Mountaineer
Vehicle: 2006 Ford Explorer Eddie Bauer 4.6 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford Explorer AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford Explorer cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 2003 Ford Explorer 4.6 V8 GAS
Single Cardan, Slip Yoke
Disassemble
Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.
- Index-mark the shaft components.
- Remove and discard all four snap rings.
- Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
- If necessary, use a pair of pliers to remove a bearing cup t...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Ford Explorer AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Ford Explorer cars and light trucks sold in the U.S. from mid 1990's+.
Reset Procedures
Vehicle: 2009 Ford Explorer XLT 4.6 V8 GAS
If the system detects low tire pressure, CHECK TIRE PRESSURE lamp will illuminate. Inflating tire(s) to recommended pressure will clear the tire ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford Explorer AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford Explorer cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2006 Ford Explorer Limited 4.6 V8 GAS
- Disconnect battery ground cable.
- Remove engine cover assembly nuts.
- Rotate front end accessory drive belt tensioner clockwise and position front end accessory drive belt aside.
- Position protective cover aside and remove alternator B+ terminal nut.
- Disconnect alternator B+ terminal and electrical connectors.
- Remove a...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford Explorer AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford Explorer cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Anti-Lock Or Rear Anti-Lock Brake System Warning ->
Vehicle: 2009 Ford Explorer Limited 4.0 V6 GAS
Red and yellow indicator lamps are used to warn of system faults. The red lamp warns of such faults as low brake fluid level, parking brake On, system pressure differential and other system faults. The red indicator lamp will light for approximately two seconds during engine starting and should go off, unless parking brake is applied or a problem in the brake system exist. The red indicator lamp should reset after repairs to system have ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford Explorer AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford Explorer cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2010 Ford Explorer XLT 4.6 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition hose clamp at heater core and remove hose.
- Reposition hose clamp at intake manifold and remove hose.
- Remove hose from vehicle.
- Reverse procedure...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford Explorer AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford Explorer cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2006 Ford Explorer Limited 4.0 V6 GAS
- Raise tensioner by turning counterclockwise, then remove belt.
- Install new be...
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COMPONENT LOCATION DIAGRAMS FOR Ford Explorer AUTOMOBILES
Component location diagrams for most Ford Explorer cars and light trucks sold in the U.S. from 1990+.
 Steering Wheel Diagram for 2007 Ford Explorer Limited 4.0 V6 GASComponents on diagram: |
 LH A Pillar Diagram for 2005 Ford Explorer 4.0 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Ford Explorer AUTOMOBILES
OEM drawn wiring diagrams for most Ford Explorer cars and light trucks sold in the U.S.
 1993 Ford Explorer 4.0 V6 GAS Wiring DiagramComponents on diagram: |
 2007 Ford Explorer Limited 4.0 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford Explorer AUTOMOBILES
OEM TSB listings for most Ford Explorer cars and light trucks sold in the U.S. from 1985+.
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Document: BRAKE DRAG Vehicle: 2006 Ford Explorer XLS 4.0 V6 GAS Auto Systems: |
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Document: LOW TIRE INDICATOR ON - TPMS SYSTEM SENSOR WAKE UP Vehicle: 2006 Ford Explorer Eddie Bauer 4.0 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford Explorer AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford Explorer cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford Explorer cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford Explorer cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford Explorer cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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