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Ford Explorer CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford Explorer car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford Explorer automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Ford Explorer AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford Explorer cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Precautions -> Air Bag System Disarming & Arming -> Battery Ground Cable -> Product Compatibility
Vehicle: 1997 Ford Explorer 4.0 V6 GAS
Air Bag System Disarming & Arming
Refer to and for air bag disarming and arming procedures.
Battery Ground Cable
Prior to service, disconnect battery ground cable and ...
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BRAKE SERVICE PROCEDURES FOR Ford Explorer AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford Explorer cars and light trucks from 1990+.
Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 2003 Ford Explorer 4.0 V6 FLEX
Brake Drums
Any time brake drums are removed for brake service, braking surface diameter should be inspected with a suitable micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If braking surface diameter exceeds specifications, the drum must be replaced. If braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced.
Minor scores should be removed with ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford Explorer AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford Explorer cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Component Locations -> Aviator, 1991-06 Explorer & Mountaineer, 1986-06 Ford Ranger & 1986-90 Bronco II w/Fuel Injected Engine
Vehicle: 2006 Ford Explorer XLT 4.6 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford Explorer AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford Explorer cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Four Wheel Drive (4WD) -> Front -> Rear -> Two Wheel Drive (2WD)
Vehicle: 1999 Ford Explorer 4.0 V6 GAS
Front
The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension vehicle. This can be accomplished by turning off the air suspension switch located in the rear jack storage area. Failure to do so can result in unexpected inflation or deflation of the air springs, which can result in shifting of the vehicle during these operations.
- With vehicle in neutral, raise and support vehicle.
- Index-mark front axle pinion flange to front driveshaft.
- Remove transfer case skid plate.
- Index-mark transfer case pinion flange to front ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Ford Explorer AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Ford Explorer cars and light trucks sold in the U.S. from mid 1990's+.
Description
Vehicle: 2003 Ford Explorer Sport 4.0 V6 GAS
The TPMS (Tire Pressure Monitor System) has the ability to monitor the air pressure of all five tires. The tire-mounted pressure sensors transmit signals to the TPMS module by using the valve stem as an antenna. These transmissions are sent approximately every 30 seconds when the vehicle speed exceeds 20 mph. The ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford Explorer AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford Explorer cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2006 Ford Explorer XLT 4.0 V6 GAS
- Disconnect battery ground cable:
- Disconnect alternator drive belt.
- Position protective cover aside, remove and discard generator B+ terminal nut.
- Disconnect alternator B+ terminal and electrical connectors.
- Remove alternator mounting bolts.
- Remov...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford Explorer AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford Explorer cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Message Center -> 2003-07 Explorer & Mountaineer -> System Check
Vehicle: 2007 Ford Explorer XLT 4.0 V6 GAS
System Check
The Message Center will perform a system inspection of monitored systems and will indicate either system is OK or a warning message. To perform the System Check proceed as follows:
- Place the ignition switch in the On position.
- Press Message Center Set Up button.
- From Set Up Menu select System Check.
- Press the RESET button to start system inspection.
- The Message Center will cycle through the monitored systems and display an OK or Warning Message for 4 seconds.
- Depressing the RESET button will cycle the Message Center through of the monitored systems.
- Pressing ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford Explorer AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford Explorer cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1996 Ford Explorer 5.0 V8 GAS
- Drain cooling system into a suitable container.
- Remove air cleaner outlet tube.
- Remove rubber radiator overflow hose from radiator and position aside, Fig. .
- Use a suitable fan clutch wrench and fan hub wrench to remove fan clutch from water pump pulley.
- Remove upper fan shroud screws. Lift fan shroud from lower retaining clips.
- Remove fan shroud and fan blade.
- Loosen upper and lower hose clamps at radiator and remove upper and lower r...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford Explorer AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford Explorer cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2007 Ford Explorer Eddie Bauer 4.6 V8 GAS
Always use square drive tool in hole in tensioner to move tensioner. Never pry on tensioner pulley. When releasing drive belt tensioner, never allow tensioner to snap back. Damage to tensioner or pers...
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COMPONENT LOCATION DIAGRAMS FOR Ford Explorer AUTOMOBILES
Component location diagrams for most Ford Explorer cars and light trucks sold in the U.S. from 1990+.
 Driver Seat Component Location Views Diagram for 2006 Ford Explorer XLT 4.6 V8 GASComponents on diagram: |
 Under Center Console Diagram for 2006 Ford Explorer Eddie Bauer 4.0 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Ford Explorer AUTOMOBILES
OEM drawn wiring diagrams for most Ford Explorer cars and light trucks sold in the U.S.
 2007 Ford Explorer XLT 4.0 V6 GAS Wiring DiagramComponents on diagram: |
 2007 Ford Explorer Eddie Bauer 4.6 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford Explorer AUTOMOBILES
OEM TSB listings for most Ford Explorer cars and light trucks sold in the U.S. from 1985+.
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Document: CHROME GRILLE - PEELING, BLISTERING OR WRINKLING Vehicle: 2008 Ford Explorer Limited 4.0 V6 GAS Auto Systems: |
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Document: MIL ON/DTC P0133/P0153 - 4.0/5.0L - PCM Vehicle: 1997 Ford Explorer 4.0 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford Explorer AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford Explorer cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford Explorer cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford Explorer cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford Explorer cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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