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1999 Ford Explorer CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1999 Ford Explorer car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford Explorer automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1999 Ford Explorer AUTOMOBILES
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Evaporator Core, Replace -> 1998 -> 1998 Auxiliary -> 1998 Standard -> 1999-2000 -> 1999-2000 Auxiliary -> 1999-2000 Standard -> Auxiliary A/C -> Econoline -> Excursion -> Expedition & Navigator -> Explorer & Mountaineer -> F-Series -> Ranger -> Standard A/C -> Villager -> Windstar
Vehicle: 1999 Ford Explorer 4.0 V6 GAS
Econoline
Standard A/C
- Recover refrigerant as outlined under .
- Remove battery tray.
- Remove mounting screw and move oil fill pipe out of way.
- Remove mounting screws and move windshield washer reservoir out of way.
- Disconnect evaporator discharge line.
- On models equipped with standard A/C, remove screw and compressor suction line, Fig. , then disconnect condenser to evaporator tube.
- On models equipped w/auxiliary A/C, disconnect suction accumulator/drier line spring lock connector, Fig. .
- On models equipped wit...
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BRAKE SERVICE PROCEDURES FOR 1999 Ford Explorer AUTOMOBILES
Power Brake Units -> Bendix Vacuum Brake Booster -> Brake Booster Replacement -> 1997-98 -> 1999-2001 -> Aerostar, Excursion, F-250HD, F-350 & F-Super Duty -> E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150 & F-250LD, Mountaineer, Navigator & Villager -> Escape -> Ranger -> Windstar
Vehicle: 1999 Ford Explorer 4.0 V6 GAS
Aerostar, Excursion, F-250HD, F-350 & F-Super Duty
- Remove air cleaner housing, if required.
- Remove brake master cylinder attaching nuts.
- Position brake master cylinder aside.
- Disconnect booster vacuum hose.
- Disconnect power distribution box auxiliary relay and set aside.
- Remove fuse panel cover.
- Remove stop lamp switch self-locking pin.
- Remove stop lamp switch and brake booster pushrod from brake pedal pin.
- Remove power brake booster nuts.
- Remove power brake booster.
- Reverse procedure to install. Torque booster mounting nuts to 16-21 ft. lbs.
Escape
- Remove brake pedal pushrod cotte...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1999 Ford Explorer AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Component Locations -> Aviator, 1991-06 Explorer & Mountaineer, 1986-06 Ford Ranger & 1986-90 Bronco II w/Fuel Injected Engine
Vehicle: 1999 Ford Explorer 4.0 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1999 Ford Explorer AUTOMOBILES
DRIVESHAFT, Replace -> Four Wheel Drive (4WD) -> Front -> Rear -> Two Wheel Drive (2WD)
Vehicle: 1999 Ford Explorer 4.0 V6 GAS
Front
The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension vehicle. This can be accomplished by turning off the air suspension switch located in the rear jack storage area. Failure to do so can result in unexpected inflation or deflation of the air springs, which can result in shifting of the vehicle during these operations.
- With vehicle in neutral, raise and support vehicle.
- Index-mark front axle pinion flange to front driveshaft.
- Remove transfer case skid plate.
- Index-mark transfer case pinion flange to front ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1999 Ford Explorer AUTOMOBILES
Starter, Replace
Vehicle: 1999 Ford Explorer 4.0 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter motor solenoid terminal cover.
- Disconnect starter motor wires.
- Remove starter motor ground cable nut.
- Remove starter motor mounting bolt.
- Remo...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1999 Ford Explorer AUTOMOBILES
Ford Motor Co. Trucks -> Rear Load Leveling (CHECK SUSP) ->
Vehicle: 1999 Ford Explorer 4.0 V6 GAS
The CHECK SUSP indicator lights when there is a fault of the rear load ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1999 Ford Explorer AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1999 Ford Explorer 4.0 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump.
- Remove radiator outlet hose from water pump and from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1999 Ford Explorer AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1999 Ford Explorer 4.0 V6 GAS
- Raise tensioner by turning counterclockwise, then remove belt.
- Install new be...
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COMPONENT LOCATION DIAGRAMS FOR 1999 Ford Explorer AUTOMOBILES
Component location diagrams for most 1999 Ford Explorer cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Component Locations Diagram for 1999 Ford Explorer 4.0 V6 GASComponents on diagram: |
 Seat Component Locations Diagram for 1999 Ford Explorer 4.0 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1999 Ford Explorer AUTOMOBILES
OEM drawn wiring diagrams for most 1999 Ford Explorer cars and light trucks sold in the U.S.
 1999 Ford Explorer 5.0 V8 GAS Wiring DiagramComponents on diagram: |
 1999 Ford Explorer 5.0 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1999 Ford Explorer AUTOMOBILES
OEM TSB listings for most 1999 Ford Explorer cars and light trucks sold in the U.S. from 1985+.
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Document: 4 WHEEL DRIVE/ALL WHEEL DRIVE - WITH CONTROL TRAC - SHUDDER ON ACCELERATION / DECELERATION OR BINDING ON SLOW TURNS Vehicle: 1999 Ford Explorer 4.0 V6 GAS Symptoms: |
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Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1999 Ford Explorer 4.0 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1999 Ford Explorer AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1999 Ford Explorer cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1999 Ford Explorer cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1999 Ford Explorer cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1999 Ford Explorer cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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