1999 Ford Explorer Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1999 Ford Explorer

  • 1999 Ford Explorer 4.0 V6 GAS, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:X
  • 1999 Ford Explorer 5.0 V8 GAS, CID:302, Fuel Injection, Aspiration:302, Engine VIN:, Desg:P
  • 1999 Ford Explorer 4.0 V6 GAS, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:E

BRAKE SERVICE PROCEDURES FOR 1999 Ford Explorer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Ford Explorer cars and light trucks from 1990+.

Anti-lock Brakes -> E-Series, Excursion, Expedition, Explorer, F-150/250LD, F-Super Duty Mountaineer, Navigator & Ranger (4WABS) -> System Service -> 1997 -> 1997 Ranger -> 1998-2001 -> 1998-2001 Ranger -> ABS Control Module -> Brake System Bleed -> Component Replacement -> E-Series -> E-Series, Excursion, Expedition, F-150, F-250HD, F-Super Duty Series & Navigator -> Except 1997 Ranger -> Expedition, F-150, F-250LD & Navigator -> Explorer & Mountaineer -> F-Super Duty Series & Excursion -> Front -> G-Switch -> Hydraulic Control Unit (HCU) -> Ranger -> Rear -> Wheel Speed Sensor
Vehicle: 1999 Ford Explorer 5.0 V8 GAS

Brake System Bleed

Except 1997 Ranger

Refer to "Hydraulic Brake Systems" for bleeding procedure.

1997 Ranger

Perform this procedure only if the Hydraulic Control Unit (HCU) has been replaced.

  • Perform conventional brake system bleed procedure.
  • Connect bleeder box tool No. T90T-50-ALA and brake jumper cable tool No. T93T-50-ALA, or equivalents.
  • Press down on brake pedal and depress "VALVES" button on bleeder box. Pedal will fall.
  • Release "VALVES" button, then release the brake pedal.
  • Repeat preceding two steps.
  • Depress "MOTOR START" button and let pump motor run for one minute.
  • Perform conventional b...

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BRAKE SERVICE PROCEDURES FOR 1999 Ford Explorer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Ford Explorer cars and light trucks from 1990+.

Disc Brakes -> Adjustments -> 1997 F-Super Duty -> E-Super Duty -> Expedition, Explorer, Navigator, Mountaineer & F-250LD -> Parking Brake -> Rear Disc -> Transmission Mounted -> Windstar
Vehicle: 1999 Ford Explorer 4.0 V6 GAS

Parking Brake

Expedition, Explorer, Navigator, Mountaineer & F-250LD
Rear Disc
  • Remove rear disc brake rotor as outlined in "Rotor, Replace".
  • Using brake adjustment gauge tool No. D81L-1103-A, or equivalent, to measure inside diameter of parking brake drum, Fig. .
  • Using parking brake adjuster screw, adjust parking brake shoe to .020 inch (.508 mm) less than drum measurement, Fig. .
  • Reverse procedure to install.
1997 F-Super Duty
Transmission Mounted
  • Place transmission in neutral position and release parking brake, then raise and support vehicle.
  • Loosen parking brake adjusting clevis locknut sev...

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BRAKE SERVICE PROCEDURES FOR 1999 Ford Explorer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Ford Explorer cars and light trucks from 1990+.

Disc Brakes -> Precautions -> Brake Bleed -> Brake Disc Service -> Brake Linings -> Brake Roughness -> Caliper Inspection -> General Precautions
Vehicle: 1999 Ford Explorer 4.0 V6 GAS

Brake Linings

Remove both front wheels and inspect the brake discs, calipers and linings. (Wheel bearings should be inspected at this time and repacked if necessary).

Do not get any oil or grease on the linings. It is recommended that both front wheel sets be replaced whenever a respective shoe and lining is worn or damaged. Inspect and, if necessary, replace rear brake linings also.

If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.

Brake Roughness

The most common cause of brake chatter on disc brakes is a variation in thickness of ...

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BRAKE SERVICE PROCEDURES FOR 1999 Ford Explorer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Ford Explorer cars and light trucks from 1990+.

Anti-lock Brakes -> E-Series, Excursion, Expedition, Explorer, F-150/250LD, F-Super Duty Mountaineer, Navigator & Ranger (4WABS) -> Diagnosis & Testing -> 1997 -> 1997 E-Series -> 1997 Expedition -> 1997 Explorer -> 1997 F-150 -> 1997 Mountaineer -> 1997 Navigator -> 1997 Ranger -> 1997F-250LD -> 1998 E-Series -> 1998 Expedition -> 1998 Explorer -> 1998 F-150 -> 1998 F-250LD -> 1998 Mountaineer -> 1998 Navigator -> 1998 Ranger -> 1999 E-Series -> 1999 Expedition -> 1999 Explorer -> 1999 F-150 -> 1999 F-250LD -> 1999 Mountaineer -> 1999 Navigator -> 1999 Ranger -> 2000 E-Series -> 2000 Expedition -> 2000 Explorer -> 2000 F-150 -> 2000 Mountaineer -> 2000 Navigator -> 2000 Ranger -> 2001 E-Series -> 2001 Expedition -> 2001 Explorer -> 2001 F-150 -> 2001 Mountaineer -> 2001 Navigator -> 2001 Ranger -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Drive Cycle Tests -> Excursion -> Explorer & Mountaineer -> F-Super Duty Series -> F-Super Duty Series & Excursion -> Intermittent Diagnosis -> Quick Check -> Ranger -> System Pre-Check -> Wiring Diagrams
Vehicle: 1999 Ford Explorer 5.0 V8 GAS

Accessing Diagnostic Trouble Codes

  • Connect New Generation STAR (NGS) Tester to Data Link Connector (DLC) located beneath instrument panel.
  • Select vehicle to be tested from NGS menu.
  • If NGS does not communicate with vehicle, proceed as follows:
    • Ensure program card is properly installed.
    • Inspect connections to vehicle.
    • Ensure ignition is in On position.
    • If NGS still does not communicate with vehicle, refer to NGS Tester manual.
  • Follow NGS Tester instructions to retrieve DTC's.

Diagnostic Trouble Code Interpretation

Refer to Figs. through for diagnostic trouble code interpretation.

Wiri...

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CLICK HERE TO GET FULL ACCESS TO 1999 Ford Explorer BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1999 Ford Explorer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Ford Explorer cars and light trucks from 1990+.

Anti-lock Brakes -> E-Series, Excursion, Expedition, Explorer, F-150/250LD, F-Super Duty Mountaineer, Navigator & Ranger (4WABS) -> System Service -> 1997 -> 1997 Ranger -> 1998-2001 -> 1998-2001 Ranger -> ABS Control Module -> Brake System Bleed -> Component Replacement -> E-Series -> E-Series, Excursion, Expedition, F-150, F-250HD, F-Super Duty Series & Navigator -> Except 1997 Ranger -> Expedition, F-150, F-250LD & Navigator -> Explorer & Mountaineer -> F-Super Duty Series & Excursion -> Front -> G-Switch -> Hydraulic Control Unit (HCU) -> Ranger -> Rear -> Wheel Speed Sensor
Vehicle: 1999 Ford Explorer 4.0 V6 GAS

Brake System Bleed

Except 1997 Ranger

Refer to "Hydraulic Brake Systems" for bleeding procedure.

1997 Ranger

Perform this procedure only if the Hydraulic Control Unit (HCU) has been replaced.

  • Perform conventional brake system bleed procedure.
  • Connect bleeder box tool No. T90T-50-ALA and brake jumper cable tool No. T93T-50-ALA, or equivalents.
  • Press down on brake pedal and depress "VALVES" button on bleeder box. Pedal will fall.
  • Release "VALVES" button, then release the brake pedal.
  • Repeat preceding two steps.
  • Depress "MOTOR START" button and let pump motor run for one minute.
  • Perform conventional b...

CLICK HERE TO GET FULL ACCESS TO 1999 Ford Explorer BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1999 Ford Explorer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Ford Explorer cars and light trucks from 1990+.

Drum Brakes -> Expedition, Explorer, E-150, F-150, F-250LD, Mountaineer, Navigator & Ranger -> Precautions
Vehicle: 1999 Ford Explorer 4.0 V6 GAS

When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, precautions should be taken to minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive asbestos exposure.

  • Wear a suitable respirator approved fo...

CLICK HERE TO GET FULL ACCESS TO 1999 Ford Explorer BRAKE SERVICE PROCEDURES

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