Ford F-550 Super Duty Pickup REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Ford F-550 Super Duty Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford F-550 Super Duty Pickup car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford F-550 Super Duty Pickup automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Ford F-550 Super Duty Pickup vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Ford F-550 Super Duty Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford F-550 Super Duty Pickup cars and light trucks from 1990+

Air Bag System Precautions -> Ford Motor Co. -> Disarming -> 1990-91 -> 1990-92 -> 1991-92 -> 1992-93 -> 1992-94 -> 1992-96 -> 1993 -> 1993-94 -> 1993-95 -> 1994 -> 1994-95 -> 1994-97 -> 1995-2000 -> 1995-2004 -> 1995-96 -> 1995-97 -> 1995-98 -> 1996-97 -> 1996-99 -> 1997-2000 -> 1997-2001 -> 1997-2004 -> 1997-99 -> 1998 -> 1998-2000 -> 1998-2002 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 1999-2004 -> 2000 -> 2000-01 -> 2000-04 -> 2001-02 -> 2001-03 -> 2001-04 -> 2002-03 -> 2002-04 -> 2004 -> Aerostar & Bronco -> Aspire -> Aviator -> Blackwood, Expedition & Navigator -> Built After February 2002 -> Built Before March 2002 -> Capri -> Continental -> Contour & Mystique -> Cougar -> Crown Victoria, Grand Marquis & Marauder -> Econoline -> Escape -> Escort, Tracer & ZX2 -> Excursion -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F Series -> Focus -> Freestar & Monterey -> Light Trucks & Vans -> LS -> Mark VII -> Mark VIII -> Mustang -> Passenger Cars -> Probe -> Ranger -> Sable & Taurus -> Tempo & Topaz -> Thunderbird -> Town Car -> Villager -> Windstar
Vehicle: 2001 Ford F-550 Super Duty Pickup 7.3 V8 DIESEL

Passenger Cars

Prior to disconnecting battery, record preset radio frequencies.

After the battery has been disconnected and connected again, abnormal drive conditions may be present while the powertrain control module relearns its adaptive strategy. The vehicle may need to be driven 10 miles or more to relearn the strategy.

Aspire
  • Disconnect battery ground cable and isolate.
  • Wait one minute for back-up power supply to deplete stored energy.
  • Remove four driver's side air bag module mounting bolts.
  • Disconnect driver's side air bag module...

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BRAKE SERVICE PROCEDURES FOR Ford F-550 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford F-550 Super Duty Pickup cars and light trucks from 1990+.

Power Brake Units -> Bendix Vacuum Brake Booster -> Brake Booster Replacement -> Aviator -> E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150 & F-250LD, Mountaineer, Navigator & Villager -> Escape -> Excursion & F-Super Duty -> Ranger -> Windstar
Vehicle: 2003 Ford F-550 Super Duty Pickup 7.3 V8 DIESEL

Aviator

Refer to. Fig. , and remove components in sequence illustrated. Use new nuts when installing brake booster.

Excursion & F-Super Duty

  • Remove air cleaner housing, if required.
  • Remove brake master cylinder attaching nuts.
  • Position brake master cylinder aside.
  • Disconnect booster vacuum hose.
  • Disconnect power distribution box auxiliary relay and set aside.
  • Remove fuse panel cover.
  • Remove brake pedal position switch self-locking pin.
  • Remove brake pedal position switch and brake booster pushrod from brake pedal pin.
  • Remove power brake booster nuts.
  • Remove power brake booster.
  • Reve...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford F-550 Super Duty Pickup AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Ford F-550 Super Duty Pickup cars and light trucks sold in the U.S. for 1980+.

Ford Motor Co. Light Trucks, SUVs & Vans -> Component Locations -> 1998-06 F250HD, F350-550 & Excursion
Vehicle: 2000 Ford F-550 Super Duty Pickup 7.3 V8 DIESEL

R...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford F-550 Super Duty Pickup AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford F-550 Super Duty Pickup cars and light trucks from 1990+.

DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 2000 Ford F-550 Super Duty Pickup 7.3 V8 DIESEL

Front

  • Raise and support the vehicle.
  • Index-mark front driveshaft to front axle flange and at transfer case flange.
  • Remove and discard bolts and U-joint retainers.
  • Remove and discard four flange bolts.
  • Compress and separate front driveshaft from front axle, then separate driveshaft from transfer case. Wrap electrical tape around the bearing cups to prevent them from falling off the U-joint spider.
  • Reverse procedure to install, noting the following:
    • Torque front propeller shaft flange bolts to 82 ft. lbs., if equipped.
    • Torque front propeller shaft U-joint retainer bolts to 26 ft. lbs.

...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford F-550 Super Duty Pickup AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Ford F-550 Super Duty Pickup cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2004 Ford F-550 Super Duty Pickup 6.8 V10 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle, if required
  • Disconnect electrical connector or solenoid relay wire from starter motor.
  • Remove starter motor attaching bolts and starter motor ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford F-550 Super Duty Pickup AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford F-550 Super Duty Pickup cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2002 Ford F-550 Super Duty Pickup 6.8 V10 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water pump inlet.
  • Remove radiator outlet hose from water pump inlet and from vehicle.
  • Reverse procedure...

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COMPONENT LOCATION DIAGRAMS FOR Ford F-550 Super Duty Pickup AUTOMOBILES

Component location diagrams for most Ford F-550 Super Duty Pickup cars and light trucks sold in the U.S. from 1990+.

Front Suspension Components Diagram for 2003 Ford F-550 Super Duty Pickup 6.8 V10 GASFront Suspension Components Diagram for 2003 Ford F-550 Super Duty Pickup 6.8 V10 GAS

Components on diagram:
  • Suspension Trackbar Assembly
    • Engine Compartment Component Locations Diagram for 2001 Ford F-550 Super Duty Pickup 7.3 V8 DIESELEngine Compartment Component Locations Diagram for 2001 Ford F-550 Super Duty Pickup 7.3 V8 DIESEL

    Components on diagram:
  • Manifold Absolute Pressure Sensor
  • Generator
  • Engine Coolant Temperature Sender
  • Camshaft Position Sensor
  • Engine Oil Pressure Switch

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    WIRING DIAGRAMS FOR Ford F-550 Super Duty Pickup AUTOMOBILES

    OEM drawn wiring diagrams for most Ford F-550 Super Duty Pickup cars and light trucks sold in the U.S.

    2003 Ford F-550 Super Duty Pickup 6.0 V8 DIESEL Wiring Diagram2003 Ford F-550 Super Duty Pickup 6.0 V8 DIESEL Wiring Diagram

    Components on diagram:
  • Ignition Switch
  • PCM Power Relay
    • 2004 Ford F-550 Super Duty Pickup 6.8 V10 GAS Wiring Diagram2004 Ford F-550 Super Duty Pickup 6.8 V10 GAS Wiring Diagram

    Components on diagram:
  • Seat Adjust Switch Driver Side Front
  • Power Seat Motor Assembly Left

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    TECHNICAL SERVICE BULLETINS FOR Ford F-550 Super Duty Pickup AUTOMOBILES

    OEM TSB listings for most Ford F-550 Super Duty Pickup cars and light trucks sold in the U.S. from 1985+.

    Document: REMOTE KEYLESS ENTRY - SERVICE TIPS
    Vehicle: 1999 Ford F-550 Super Duty Pickup 6.8 V10 GAS

    Auto Systems:
  • Electronic Devices, Computers, PROMS, Sensors
    • Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION
    Vehicle: 1999 Ford F-550 Super Duty Pickup 6.8 V10 GAS

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    COMPONENT/PARTS SPECIFICATIONS FOR Ford F-550 Super Duty Pickup AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford F-550 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford F-550 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford F-550 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford F-550 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

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