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2002 Ford F-550 Super Duty Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Radiator & Hose Replacement
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Ford F-550 Super Duty Pickup car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford F-550 Super Duty Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford F-550 Super Duty Pickup AUTOMOBILES
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Water Pump, Replace -> 2.0L -> 2.3L -> 2.5L Engine -> 2001 SOHC Engine -> 2002 SOHC Engine -> 3.0L -> 3.0L Engine -> 4.0L Engine -> 4.2L Engine -> 4.6L Engine -> 4.6L, 5.4L & 6.8L Engines -> 5.0L Engine -> 5.4L & 6.8L Engines -> 7.3L Diesel Engine -> Blackwood, Expedition & Navigator -> Econoline -> Escape -> Excursion & F-Super Duty -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F-150 -> Pushrod Engine -> Ranger -> Villager -> Windstar
Vehicle: 2002 Ford F-550 Super Duty Pickup 7.3 V8 DIESEL
Blackwood, Expedition & Navigator
- Open clamp and position air cleaner outlet aside.
- Drain coolant into suitable container.
- Remove jack handle, mounting screws and front air deflector.
- Remove upper radiator hose.
- Remove fan and clutch from water pump pulley using fan pulley holding wrench tool No. 303-239 and fan clutch nut wrench tool No. 303-240, or equivalents.
- Position fan and clutch inside shroud.
- Remove mounting bolts and shroud with fan.
- Rotate tensioner counterclockwise and remove accessory drive belt.
- Remove mount...
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BRAKE SERVICE PROCEDURES FOR 2002 Ford F-550 Super Duty Pickup AUTOMOBILES
Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Adjustments -> Drums Installed -> Drums Removed -> Expedition, Explorer, F-150, F-250, Mountaineer & Navigator -> Parking Brake Except Rear Disc -> Parking Brake w/Rear Disc -> Service Brake
Vehicle: 2002 Ford F-550 Super Duty Pickup 6.8 V10 GAS
Service Brake
The rear brake shoes adjust automatically when the vehicle is driven in reverse and the brakes are applied sharply several times. Manual adjustment is required only when brake shoes are replaced. When adjusting rear brakes, ensure parking brake is properly adjusted and adjuster is operating freely.
Drums Removed
- With drums removed, clean areas where shoes contact backing plate, then apply suitable lubricant to contact areas. Ensure lubricant does not contaminate linings.
- Adjust gauge to inside diameter of brake drum using suitable brake shoe adjusting gauge.
- Reverse tool an...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Ford F-550 Super Duty Pickup AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> Excursion & 1999-06 F250-550 Super Duty
Vehicle: 2002 Ford F-550 Super Duty Pickup 7.3 V8 DIESEL
The inertia sw...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Ford F-550 Super Duty Pickup AUTOMOBILES
DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 2002 Ford F-550 Super Duty Pickup 7.3 V8 DIESEL
Front
- Raise and support the vehicle.
- Index-mark front driveshaft to front axle flange and at transfer case flange.
- Remove and discard bolts and U-joint retainers.
- Remove and discard four flange bolts.
- Compress and separate front driveshaft from front axle, then separate driveshaft from transfer case. Wrap electrical tape around the bearing cups to prevent them from falling off the U-joint spider.
- Reverse procedure to install, noting the following:
- Torque front propeller shaft flange bolts to 82 ft. lbs., if equipped.
- Torque front propeller shaft U-joint retainer bolts to 26 ft. lbs.
...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Ford F-550 Super Duty Pickup AUTOMOBILES
Alternator, Replace
Vehicle: 2002 Ford F-550 Super Duty Pickup 6.8 V10 GAS
- Disconnect battery ground cable.
- Remove accessory drive belt.
- Disconnect wire harness retainer from alternator bracket stud.
- Remove battery positive cable nut.
- Disconnect electrical connectors and position wire harness aside.
- Remove alternator brack...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Ford F-550 Super Duty Pickup AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2002 Ford F-550 Super Duty Pickup 6.8 V10 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump inlet.
- Remove radiator outlet hose from water pump inlet and from vehicle.
- Reverse procedure...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Ford F-550 Super Duty Pickup AUTOMOBILES
Component location diagrams for most 2002 Ford F-550 Super Duty Pickup cars and light trucks sold in the U.S. from 1990+.
 Driver Seat Diagram for 2002 Ford F-550 Super Duty Pickup 7.3 V8 DIESELComponents on diagram: |
 Vehicle Rear End Diagram for 2002 Ford F-550 Super Duty Pickup 6.8 V10 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2002 Ford F-550 Super Duty Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Ford F-550 Super Duty Pickup cars and light trucks sold in the U.S.
 2002 Ford F-550 Super Duty Pickup 6.8 V10 GAS Wiring DiagramComponents on diagram: |
 2002 Ford F-550 Super Duty Pickup 6.8 V10 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Ford F-550 Super Duty Pickup AUTOMOBILES
OEM TSB listings for most 2002 Ford F-550 Super Duty Pickup cars and light trucks sold in the U.S. from 1985+.
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Document: SAFETY RECALL - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 2002 Ford F-550 Super Duty Pickup 7.3 V8 DIESEL Auto Systems: |
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Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 2002 Ford F-550 Super Duty Pickup 7.3 V8 DIESEL Auto Systems: |
CLICK HERE TO GET FULL ACCESS TO 2002 Ford F-550 Super Duty Pickup TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR 2002 Ford F-550 Super Duty Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Ford F-550 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Ford F-550 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Ford F-550 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Ford F-550 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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