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2000 Ford F-550 Super Duty Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Radiator & Hose Replacement

A/C & HEATER SERVICE PROCEDURES FOR 2000 Ford F-550 Super Duty Pickup AUTOMOBILES
Module Configuration Procedure -> Ford Motor Company -> 1999-2003 -> Calibration Update -> Programmable Module Installation (PMI) -> Programmable Parameters
Vehicle: 2000 Ford F-550 Super Duty Pickup 6.8 V10 GAS
Some modules will need to be programmed as part of a repair procedure, Fig. . If not the module will not function properly and may set a number of diagnostic trouble codes including B2477 or P1639 indicating necessary data has not been programmed into the new module.
Module parameters and values are unique to each vehicle, therefore modules should not be exchanged from vehicle to vehicle.
There are two types of configuration data. The first type is used by the module so that it can interact with the vehicle correctly. The second type is customer preference driven. These ...
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BRAKE SERVICE PROCEDURES FOR 2000 Ford F-550 Super Duty Pickup AUTOMOBILES
Hydraulic Brake Systems -> Component Replacement -> Aerostar -> Bendix Hydro-Boost Brake Booster -> Bendix Hydro-Max Brake Booster -> E-Series, F-250HD, F-350 & F-Super Duty -> Escape -> Excursion -> Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, F-250LD, Mountaineer & Navigator -> Installation -> Master Cylinder -> Ranger -> Removal -> Villager -> Windstar
Vehicle: 2000 Ford F-550 Super Duty Pickup 7.3 V8 DIESEL
Master Cylinder
Aerostar
Use care when removing the brake master cylinder to avoid scratching the exposed primary piston.
- Disconnect wiring harness from low fluid level warning switch in master cylinder reservoir, then the low fluid warning switch from master cylinder.
- Disconnect brake pressure differential valve warning lamp switch from combination valve, then the front and rear brake tubes from master cylinder.
- Remove nuts attaching master cylinder and booster bracket holder to power brake booster.
- Discard fluid from master cylinder, allowing fluid to pour through reservoir fi...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2000 Ford F-550 Super Duty Pickup AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> Excursion & 1999-06 F250-550 Super Duty
Vehicle: 2000 Ford F-550 Super Duty Pickup 7.3 V8 DIESEL
The inertia sw...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2000 Ford F-550 Super Duty Pickup AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Double Cardan -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 2000 Ford F-550 Super Duty Pickup 7.3 V8 DIESEL
Single Cardan, Slip Yoke
Disassemble
Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.
- Index-mark the shaft components.
- Remove and discard all four snap rings.
- Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
- If necessary, use a pair of pliers to remove a bearing cup t...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2000 Ford F-550 Super Duty Pickup AUTOMOBILES
Alternator, Replace -> Dual Alternator -> Single Alternator
Vehicle: 2000 Ford F-550 Super Duty Pickup 7.3 V8 DIESEL
Single Alternator
- Remove battery ground cable.
- Remove accessory drive belt.
- Remove alternator electrical connectors.
- Remove alternator mounting bolts.
- Remove alternator from vehicle.
- Reverse procedure to install, noting the following:
- Torque alternator mounting bolts to 71 in. lbs.
- Torque alternator electrical connectors to 71 in. lbs.
Dual Alternator
- Remove battery ground cable.
- Remove accessory drive belt.
- Remove upper alternator electrical connectors.
- Remove upper alter...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2000 Ford F-550 Super Duty Pickup AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2000 Ford F-550 Super Duty Pickup 7.3 V8 DIESEL
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump.
- Remove radiator outlet hose from water pump and from vehicle.
- Reverse procedure to install...
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COMPONENT LOCATION DIAGRAMS FOR 2000 Ford F-550 Super Duty Pickup AUTOMOBILES
Component location diagrams for most 2000 Ford F-550 Super Duty Pickup cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 2000 Ford F-550 Super Duty Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 2000 Ford F-550 Super Duty Pickup cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2000 Ford F-550 Super Duty Pickup AUTOMOBILES
OEM TSB listings for most 2000 Ford F-550 Super Duty Pickup cars and light trucks sold in the U.S. from 1985+.
Document: SAFETY RECALL - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 2000 Ford F-550 Super Duty Pickup 7.3 V8 DIESEL Auto Systems: |
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 2000 Ford F-550 Super Duty Pickup 7.3 V8 DIESEL Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2000 Ford F-550 Super Duty Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2000 Ford F-550 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2000 Ford F-550 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2000 Ford F-550 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2000 Ford F-550 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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