Ford F-350 Pickup REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Ford F-350 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford F-350 Pickup car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford F-350 Pickup automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Ford F-350 Pickup vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Ford F-350 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford F-350 Pickup cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Auxiliary System Vacuum Motor & Solenoid, Replace -> Aerostar
Vehicle: 1996 Ford F-350 Pickup Super CAB 7.3 V8 DIESEL

Aerostar
  • Remove first seat behind driver, if equipped.
  • Remove auxiliary service panel, then the floor duct and auxiliary cover.
  • Remove push pin...

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BRAKE SERVICE PROCEDURES FOR Ford F-350 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford F-350 Pickup cars and light trucks from 1990+.

Hydraulic Brake Systems -> Diagnosis & Testing
Vehicle: 1997 Ford F-350 Pickup 7.3 V8 DIESEL

Refer to "Diagnosis & Testin... "

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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford F-350 Pickup AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Ford F-350 Pickup cars and light trucks sold in the U.S. for 1980+.

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> 1991 Bronco II, F250HD & F350, F-Super Duty, Bronco & F150-350
Vehicle: 1991 Ford F-350 Pickup 4.9 L6 GAS

The inertia switch is lo...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford F-350 Pickup AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford F-350 Pickup cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Double Cardan -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 1997 Ford F-350 Pickup 7.3 V8 DIESEL

Single Cardan, Slip Yoke

Disassemble

Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.

  • Index-mark the shaft components.
  • Remove and discard all four snap rings.
  • Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
  • If necessary, use a pair of pliers to remove a bearing cup t...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford F-350 Pickup AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Ford F-350 Pickup cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 1996 Ford F-350 Pickup 7.5 V8 GAS

  • Disconnect battery ground cable.
  • Remove air cleaner assembly, if required.
  • Disconnect wire harness connectors from voltage regulator.
  • Remove accessory drive belt.
  • Remove alternator mounting bolts, th...

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MAINTENANCE LAMP RESET PROCEDURES FOR Ford F-350 Pickup AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford F-350 Pickup cars and light trucks sold in the U.S. from 1990+.

Ford Motor Co. Trucks -> Rear Load Leveling (CHECK SUSP) ->
Vehicle: 1991 Ford F-350 Pickup 5.8 V8 GAS

The CHECK SUSP indicator lights when there is a fault of the rear load ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford F-350 Pickup AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford F-350 Pickup cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1997 Ford F-350 Pickup Super CAB 7.5 V8 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water pump inlet.
  • Remove radiator outlet hose from water pump inlet and from vehicle.
  • Reverse procedure to i...

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SERPENTINE BELT SERVICE PROCEDURES FOR Ford F-350 Pickup AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford F-350 Pickup cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace -> Automatic Tension -> Manual Tension
Vehicle: 1995 Ford F-350 Pickup 4.9 L6 GAS

Automatic Tension

  • Install suitable 5/16 inch closed end wrench on tensioner pulley bolt, then lift tensioner arm away from belt. Do not use socket and ratchet.
  • Remove belt, slowly release tensioner. Do not allow tensioner to snap back, as damage may result.
  • Reverse procedure to install.

Manual Tension

  • Loosen accessory adjustment bolt and pivot bolt.
  • Remove belt.
  • Reverse procedure to install, adjust belt tension as follows:
    • Lo...

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COMPONENT LOCATION DIAGRAMS FOR Ford F-350 Pickup AUTOMOBILES

Component location diagrams for most Ford F-350 Pickup cars and light trucks sold in the U.S. from 1990+.

RH Front Of Engine Compartment Diagram for 1991 Ford F-350 Pickup  7.3 V8 DIESELRH Front Of Engine Compartment Diagram for 1991 Ford F-350 Pickup 7.3 V8 DIESEL

Components on diagram:
  • Starter Relay
  • Voltage Regulator
  • Charge Indicator Lamp Relay
  • Low Vacuum Warning Switch
  • Connector C-107
  • Regular & Super Cab Bodies Diagram for 1997 Ford F-350 Pickup Super CAB 7.5 V8 GASRegular & Super Cab Bodies Diagram for 1997 Ford F-350 Pickup Super CAB 7.5 V8 GAS

    Components on diagram:
  • Seat Belt Switch
  • Power Mirror Switch
  • Master Window/Door Lock Control Switch
  • Right Hand Rear Speaker
  • Left Hand Rear Speaker
  • CLICK HERE TO GET FULL ACCESS TO Ford F-350 Pickup PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Ford F-350 Pickup AUTOMOBILES

    OEM drawn wiring diagrams for most Ford F-350 Pickup cars and light trucks sold in the U.S.

    1997 Ford F-350 Pickup  7.5 V8 GAS Wiring Diagram1997 Ford F-350 Pickup 7.5 V8 GAS Wiring Diagram

    Components on diagram:
  • Wiper Control Module
  • Windshield Wiper Motor
  • Windshield Washer Pump Motor
  • Multi-Function Switch
  • 1991 Ford F-350 Pickup  7.3 V8 DIESEL Wiring Diagram1991 Ford F-350 Pickup 7.3 V8 DIESEL Wiring Diagram

    Components on diagram:
  • Instrument Cluster
  • Main Light Switch
  • Dimmer Switch
  • LH/RH Headlamp
  • CLICK HERE TO GET FULL ACCESS TO Ford F-350 Pickup WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Ford F-350 Pickup AUTOMOBILES

    OEM TSB listings for most Ford F-350 Pickup cars and light trucks sold in the U.S. from 1985+.

    Document: RETURN OF OBSOLETE SYNCHRONIZER - S5-42 HD TRANS
    Vehicle: 1991 Ford F-350 Pickup 5.8 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: COOLING SYS NOT REACHING OP TEMP/DIAGNOSTICS - REV
    Vehicle: 1994 Ford F-350 Pickup Super CAB 7.3 V8 DIESEL

    Symptoms:
  • Driveability
  • Auto Systems:
  • Cooling, Water Pump, Drive Belts, Pulleys
  • CLICK HERE TO GET FULL ACCESS TO Ford F-350 Pickup TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Ford F-350 Pickup AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford F-350 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford F-350 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford F-350 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford F-350 Pickup cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Ford F-350 Pickup SPECIFICATIONS DATA!

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