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1996 Ford F-350 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 Ford F-350 Pickup car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford F-350 Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1996 Ford F-350 Pickup AUTOMOBILES
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Water Pump, Replace -> 1996 Econoline -> 1997 Econoline -> 1997 Expedition & F-Series -> 2.3L Engine -> 3.0L Engine -> 4.0L Engine -> 4.0L Engine (Pushrod) -> 4.0L Engine (SOHC) -> 4.2L Engine -> 4.2L, 4.6L & 5.4L Engines -> 4.6L, 5.4L & 6.8L Engines -> 4.9L Engine -> 5.0L & 5.8L Engines -> 5.0L Engine -> 7.3L Engine -> 7.5L Engine -> Aerostar -> Bronco & 1996 F-Series -> Explorer, Mountaineer & Ranger -> Villager -> Windstar
Vehicle: 1996 Ford F-350 Pickup 5.8 V8 GAS
All water pumps have a sealed bearing integral with the water pump shaft. The bearing requires no lubrication. A bleed hole in the pump housing allows water that may leak past the seal to be thrown out by the slinger. This is not a lubrication hole. If the pump is damaged and requires repair, it must be replaced as an assembly.
Bronco & 1996 F-Series
4.9L Engine
- Drain engine coolant into a suitable container, then remove drive belt.
- Remove fan and water pump pulley as follows:
- Remove fan shroud.
- Using Fan Clutch Holding tool ...
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BRAKE SERVICE PROCEDURES FOR 1996 Ford F-350 Pickup AUTOMOBILES
Drum Brakes -> E-250-350, F-250-350 & F-Super Duty -> Adjustments -> Except Transmission Mounted -> F-Super Duty, Rear -> Parking Brake -> Service Brake -> Transmission Mounted
Vehicle: 1996 Ford F-350 Pickup 7.5 V8 GAS
Service Brake
Refer to "Aerostar, Bronco, Explorer, E-150, F-150 & Ranger" for procedure.
Parking Brake
Except Transmission Mounted
These models are equipped with a self-adjusting parking brake system. No manual adjustment is required.
Transmission Mounted
F-Super Duty, Rear
- Place transmission in Neutral position and release parking brake, then raise and support vehicle.
- Loosen parking brake adjusting clevis ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Ford F-350 Pickup AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Except Diesel Engines & Villager
Vehicle: 1996 Ford F-350 Pickup 7.5 V8 GAS
The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.
The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven 10 miles or more while it relearns its adaptive strategy.
On model...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Ford F-350 Pickup AUTOMOBILES
DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1996 Ford F-350 Pickup 7.5 V8 GAS
Front
- Raise and support the vehicle.
- Index-mark front driveshaft to front axle flange and at transfer case flange.
- Remove and discard bolts and U-joint retainers.
- Remove and discard four flange bolts.
- Compress and separate front driveshaft from front axle, then separate driveshaft from transfer case. Wrap electrical tape around the bearing cups to prevent them from falling off the U-joint spider.
- Reverse procedure to install, noting the following:
- Torque flange bolts to 82 ft. lbs.
- Torque U-joint retainer bolts to 26 ft. lbs.
Rear
One Piece Driveshaft
- Raise and support vehicle.
- To maint...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Ford F-350 Pickup AUTOMOBILES
Alternator, Replace
Vehicle: 1996 Ford F-350 Pickup 7.5 V8 GAS
- Disconnect battery ground cable.
- Remove air cleaner assembly, if required.
- Disconnect wire harness connectors from voltage regulator.
- Remove accessory drive belt.
- Remove alternator mounting bolts, th...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Ford F-350 Pickup AUTOMOBILES
Ford Motor Co. Trucks -> Check Engine Lamp -> 1993-97 -> Continuous Memory -> EEC -> EEC IV -> EEC V -> Except Malfunction Indicator Lamp (MIL) -> Keep Alive Memory (KAM) -> Keep Alive Memory (KAM) Reset & PCM Reset Less Electronic Tester -> Malfunction Indicator Light -> PCM Reset Using Generic Scan Tool
Vehicle: 1996 Ford F-350 Pickup Super CAB 5.8 V8 GAS
EEC
Except Malfunction Indicator Lamp (MIL)
When using NGS tool No. 007-00500, or equivalent, select Diagnostic Test Mode Results, then press CLEAR or disconnect battery ground cable. Codes will be erased from back-up memory after 24 hours.
Malfunction Indicator Light
- Activate diagnostic test mode.
- Disconnect diagnostic connector.
- Jump BL/W and GY/BL wires using suitable jumper wire.
- Wait about two seconds.
- Remove jumper wire and reconnect diagnostic connector.
- MIL will stay on, and codes will be erased.
EEC IV
Continuous Memory
This lamp should light when the ignition is turned On. After the engin...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Ford F-350 Pickup AUTOMOBILES
Radiator, Replace
Vehicle: 1996 Ford F-350 Pickup 5.8 V8 GAS
- Drain cooling system into a suitable container by removing radiator cap and opening draincock located at the lower rear corner of the radiator tank.
- Remove rubber radiator overflow hose from radiator coolant recovery reservoir and disconnect it from radiator, Fig. .
- Remove fan shroud upper attaching screws.
- Lift fan shroud out of lower retaining clips and drape it on fan.
- Loosen upper and lower hose clamps at radiator and remove upper radiator hose and lower radiator fr...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Ford F-350 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace -> Automatic Tension -> Manual Tension
Vehicle: 1996 Ford F-350 Pickup 5.8 V8 GAS
Automatic Tension
- Install suitable 5/16 inch closed end wrench on tensioner pulley bolt, then lift tensioner arm away from belt. Do not use socket and ratchet.
- Remove belt, slowly release tensioner. Do not allow tensioner to snap back, as damage may result.
- Reverse procedure to install.
Manual Tension
- Loosen accessory adjustment bolt and pivot bolt.
- Remove belt.
- Reverse procedure to install, adjust belt tension as follows:
- Lo...
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COMPONENT LOCATION DIAGRAMS FOR 1996 Ford F-350 Pickup AUTOMOBILES
Component location diagrams for most 1996 Ford F-350 Pickup cars and light trucks sold in the U.S. from 1990+.
 Body Components Diagram for 1996 Ford F-350 Pickup Super CAB 7.5 V8 GASComponents on diagram: |
 Body Components Diagram for 1996 Ford F-350 Pickup 5.8 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1996 Ford F-350 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 1996 Ford F-350 Pickup cars and light trucks sold in the U.S.
 1996 Ford F-350 Pickup 5.8 V8 GAS Wiring DiagramComponents on diagram: |
 1996 Ford F-350 Pickup 7.5 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1996 Ford F-350 Pickup AUTOMOBILES
OEM TSB listings for most 1996 Ford F-350 Pickup cars and light trucks sold in the U.S. from 1985+.
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Document: SAFETY RECALL - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 1996 Ford F-350 Pickup 4.9 L6 GAS Auto Systems: |
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Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1996 Ford F-350 Pickup 4.9 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1996 Ford F-350 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Ford F-350 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Ford F-350 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Ford F-350 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Ford F-350 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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