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1996 Ford F-350 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1996 Ford F-350 Pickup AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 1996 Ford F-350 Pickup Super CAB 7.3 V8 DIESEL
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BRAKE SERVICE PROCEDURES FOR 1996 Ford F-350 Pickup AUTOMOBILES
Disc Brakes -> Description -> Aerostar, Explorer & Ranger -> Bronco, E-150 & F-150 -> E-250-350, F-250-350 & F-Super Duty, Front -> F-Super Duty, Rear -> Villager -> Windstar
Vehicle: 1996 Ford F-350 Pickup Super CAB 7.5 V8 GAS
Aerostar, Explorer & Ranger
These models use a pin sliding caliper type system, Fig. , in which the caliper slides on two pins attached to the spindle assembly.
Bronco, E-150 & F-150
These models use the LD (Light Duty) pin rail sliding caliper type system, Fig. , in which the single piston caliper slides on two pins attaching the caliper to the spindle assembly.
E-250-350, F-250-350 & F-Super Duty, Front
These models use the HD (Heavy Duty) pin rail sliding caliper type system, Fig. ,...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Ford F-350 Pickup AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1995-96 Bronco, F-Super Duty & F150-350 w/Diesel Engine -> Normal Service -> Severe Service
Vehicle: 1996 Ford F-350 Pickup 7.3 V8 DIESEL
Normal Servi...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Ford F-350 Pickup AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Double Cardan -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 1996 Ford F-350 Pickup 4.9 L6 GAS
Single Cardan, Slip Yoke
Disassemble
Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.
- Index-mark the shaft components.
- Remove and discard all four snap rings.
- Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
- If necessary, use a pair of pliers to remove a bearing cup t...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Ford F-350 Pickup AUTOMOBILES
Starter, Replace
Vehicle: 1996 Ford F-350 Pickup Super CAB 5.8 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle, if required.
- Disconnect electrical connector or solenoid relay wire from starter motor.
- Remove starter motor attach...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Ford F-350 Pickup AUTOMOBILES
Ford Motor Co. Trucks -> Electronic Throttle Control ->
Vehicle: 1996 Ford F-350 Pickup 5.8 V8 GAS
Electronic throttle displays when the system has malfunctioned and the engine has defaulted to a limp-home operation. On vehicles equipped with ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Ford F-350 Pickup AUTOMOBILES
Radiator, Replace
Vehicle: 1996 Ford F-350 Pickup Super CAB 7.5 V8 GAS
- Drain cooling system into a suitable container by removing radiator cap and opening draincock located at the lower rear corner of the radiator tank.
- Remove rubber radiator overflow hose from radiator coolant recovery reservoir and disconnect it from radiator, Fig. .
- Remove fan shroud upper attaching screws.
- Lift fan shroud out of lower retaining clips and drape it on fan.
- Loosen upper and lower hose clamps at radiator and remove upper radiator hose and lower radiator fr...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Ford F-350 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace -> Automatic Tension -> Manual Tension
Vehicle: 1996 Ford F-350 Pickup 4.9 L6 GAS
Automatic Tension
- Install suitable 5/16 inch closed end wrench on tensioner pulley bolt, then lift tensioner arm away from belt. Do not use socket and ratchet.
- Remove belt, slowly release tensioner. Do not allow tensioner to snap back, as damage may result.
- Reverse procedure to install.
Manual Tension
- Loosen accessory adjustment bolt and pivot bolt.
- Remove belt.
- Reverse procedure to install, adjust belt tension as follows:
- Lo...
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COMPONENT LOCATION DIAGRAMS FOR 1996 Ford F-350 Pickup AUTOMOBILES
Component location diagrams for most 1996 Ford F-350 Pickup cars and light trucks sold in the U.S. from 1990+.
Body Components Diagram for 1996 Ford F-350 Pickup 4.9 L6 GAS Components on diagram: |
Seat Connectors Diagram for 1996 Ford F-350 Pickup Super CAB 5.8 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1996 Ford F-350 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 1996 Ford F-350 Pickup cars and light trucks sold in the U.S.
1996 Ford F-350 Pickup 5.8 V8 GAS Wiring Diagram Components on diagram: |
1996 Ford F-350 Pickup 4.9 L6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1996 Ford F-350 Pickup AUTOMOBILES
OEM TSB listings for most 1996 Ford F-350 Pickup cars and light trucks sold in the U.S. from 1985+.
Document: SAFETY RECALL - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 1996 Ford F-350 Pickup 4.9 L6 GAS Auto Systems: |
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1996 Ford F-350 Pickup 4.9 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1996 Ford F-350 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Ford F-350 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Ford F-350 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Ford F-350 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Ford F-350 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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