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1992 Ford F-350 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1992 Ford F-350 Pickup AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 1992 Ford F-350 Pickup 7.5 V8 GAS
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BRAKE SERVICE PROCEDURES FOR 1992 Ford F-350 Pickup AUTOMOBILES
Power Brake Units -> Bendix Vacuum Brake Booster -> Brake Booster Replacement -> 1992-94 -> 1995-96 -> Bronco, E-Series & F-Series -> Villager -> Windstar
Vehicle: 1992 Ford F-350 Pickup 5.8 V8 GAS
Bronco, E-Series & F-Series
Ensure booster rubber reaction disc is properly installed as shown, Fig. . A dislodged disc may cause excessive pedal travel and extreme operation sensitivity. The disc is black compared to the silver colored valve plunger that will be exposed after the pushrod and front seal are removed.
1992-94
The booster unit is serviced as an assembly and must be replaced if the reaction disc cannot be properly installed and aligned, or if it cannot be located within the unit itself.
- Disconnect battery ground cable.
- Disconnect stop lamp switch electrical con...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Ford F-350 Pickup AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> 1992-98 Bronco II, F250HD & F350, F-Super Duty, Bronco & F150-350 Except 1997-98 F250 LD
Vehicle: 1992 Ford F-350 Pickup Super CAB 7.5 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Ford F-350 Pickup AUTOMOBILES
DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1992 Ford F-350 Pickup 7.5 V8 GAS
Front
- Raise and support the vehicle.
- Index-mark front driveshaft to front axle flange and at transfer case flange.
- Remove and discard bolts and U-joint retainers.
- Remove and discard four flange bolts.
- Compress and separate front driveshaft from front axle, then separate driveshaft from transfer case. Wrap electrical tape around the bearing cups to prevent them from falling off the U-joint spider.
- Reverse procedure to install, noting the following:
- Torque flange bolts to 82 ft. lbs.
- Torque U-joint retainer bolts to 26 ft. lbs.
Rear
One Piece Driveshaft
- Raise and support vehicle.
- To maint...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Ford F-350 Pickup AUTOMOBILES
Alternator, Replace
Vehicle: 1992 Ford F-350 Pickup 7.3 V8 DIESEL
- Disconnect battery ground cable.
- Remove air cleaner assembly, if required.
- Disconnect wire harness connectors from voltage regulator.
- Remove accessory drive belt.
- Remove alternator mounting bolts, th...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Ford F-350 Pickup AUTOMOBILES
Ford Motor Co. Trucks -> Low Fuel Level Warning Lamp ->
Vehicle: 1992 Ford F-350 Pickup Super CAB 7.5 V8 GAS
When fuel level drops below a predetermined level, the CHECK GAUGE indicator should light. The CHECK GAUGE indicator shoul...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Ford F-350 Pickup AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1992 Ford F-350 Pickup Super CAB 7.5 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump connection.
- Remove radiator outlet hose from water pump connection and from vehicle.
- Reverse procedure...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Ford F-350 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace -> Automatic Tension -> Manual Tension
Vehicle: 1992 Ford F-350 Pickup 5.8 V8 GAS
Automatic Tension
- Install suitable 5/16 inch closed end wrench on tensioner pulley bolt, then lift tensioner arm away from belt. Do not use socket and ratchet.
- Remove belt, slowly release tensioner. Do not allow tensioner to snap back, as damage may result.
- Reverse procedure to install.
Manual Tension
- Loosen accessory adjustment bolt and pivot bolt.
- Remove belt.
- Reverse procedure to install, adjust belt tension as follows:
- Lo...
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COMPONENT LOCATION DIAGRAMS FOR 1992 Ford F-350 Pickup AUTOMOBILES
Component location diagrams for most 1992 Ford F-350 Pickup cars and light trucks sold in the U.S. from 1990+.
I/P Components Diagram for 1992 Ford F-350 Pickup Super CAB 7.5 V8 GAS Components on diagram: |
Body Components Diagram for 1992 Ford F-350 Pickup 7.5 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1992 Ford F-350 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 1992 Ford F-350 Pickup cars and light trucks sold in the U.S.
1992 Ford F-350 Pickup 4.9 L6 GAS Wiring Diagram Components on diagram: |
1992 Ford F-350 Pickup 7.5 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 Ford F-350 Pickup AUTOMOBILES
OEM TSB listings for most 1992 Ford F-350 Pickup cars and light trucks sold in the U.S. from 1985+.
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1992 Ford F-350 Pickup 4.9 L6 GAS Auto Systems: |
Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 1992 Ford F-350 Pickup 4.9 L6 GAS |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 Ford F-350 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Ford F-350 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Ford F-350 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Ford F-350 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Ford F-350 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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