1992 Ford F-350 Pickup Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1992 Ford F-350 Pickup

  • 1992 Ford F-350 Pickup 4.9 L6 GAS, CID:300, Fuel Injection, Aspiration:300, Engine VIN:, Desg:Y
  • 1992 Ford F-350 Pickup 5.8 V8 GAS, CID:351, Fuel Injection, Aspiration:351, Engine VIN:, Desg:H
  • 1992 Ford F-350 Pickup 7.3 V8 DIESEL, CID:445, Fuel Injection, Aspiration:445, Engine VIN:, Desg:M
  • 1992 Ford F-350 Pickup 7.5 V8 GAS, CID:460, Fuel Injection, Aspiration:460, Engine VIN:, Desg:G
  • 1992 Ford F-350 Pickup Super CAB 7.3 V8 DIESEL, CID:445, Fuel Injection, Aspiration:445, Engine VIN:, Desg:M
  • 1992 Ford F-350 Pickup Super CAB 7.5 V8 GAS, CID:460, Fuel Injection, Aspiration:460, Engine VIN:, Desg:G

BRAKE SERVICE PROCEDURES FOR 1992 Ford F-350 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Ford F-350 Pickup cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Combination Valve -> Height Sensing Proportioning Valve -> Hydraulic Control Valves -> Integral Bypass Proportioning Valve -> Master Cylinder
Vehicle: 1992 Ford F-350 Pickup 4.9 L6 GAS

Master Cylinder

The master cylinder consists primarily of a hydraulic cylinder, primary and secondary hydraulic pistons and a single or dual chamber fluid reservoir. The front brakes are connected to the primary outlet port(s) and are actuated by the primary piston assembly. The rear brakes are connected to the secondary outlet port and are actuated by the secondary piston assembly.

Hydraulic Control Valves

Combination Valve

This multi-function hydraulic control unit consists primarily of a pressure differential valve, brake lamp warning switch and a proportioning valve. A pressure diff...

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BRAKE SERVICE PROCEDURES FOR 1992 Ford F-350 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Ford F-350 Pickup cars and light trucks from 1990+.

Drum Brakes -> E-250-350, F-250-350 & F-Super Duty -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 1992 Ford F-350 Pickup Super CAB 7.3 V8 DIESEL

Brake Drums

Any time brake drums are removed for brake service, braking surface diameter should be checked with a suitable micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If braking surface diameter exceeds specifications, the drum must be replaced. If braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced.

Minor scores should be removed with sa...

CLICK HERE TO GET FULL ACCESS TO 1992 Ford F-350 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Ford F-350 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Ford F-350 Pickup cars and light trucks from 1990+.

Anti-lock Brakes -> 1992 Models (RABS) -> System Service -> ABS Computer Module -> Brake System Bleed -> Component Replacement -> Exciter Ring -> Installation -> Rear ABS Sensor -> Rear ABS Valve -> Removal
Vehicle: 1992 Ford F-350 Pickup Super CAB 7.3 V8 DIESEL

Brake System Bleed

Refer to "Hydraulic Brake Systems" for brake system bleed procedures.

Component Replacement

ABS Computer Module
  • Disconnect battery ground cable.
  • Disconnect wiring harness from RABS module.
  • On Bronco, Explorer, F-Series and Ranger models, remove module to instrument panel retaining screws behind center of instrument panel.
  • On Aerostar models, remove module to instrument panel anti-skid plate retaining screws on lefthand side of engine cover under instrument panel.
  • On E-Series models, remove parking brake actuator assembly as follows:
    • Loosen adjusting nut at equalizer.
    • From ...

CLICK HERE TO GET FULL ACCESS TO 1992 Ford F-350 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Ford F-350 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Ford F-350 Pickup cars and light trucks from 1990+.

Power Brake Units -> Bendix Vacuum Brake Booster -> Adjustments -> Bronco, E-Series & F-Series -> Pushrod -> Windstar
Vehicle: 1992 Ford F-350 Pickup 7.5 V8 GAS

Pushrod

Bronco, E-Series & F-Series

To check adjustment of pushrod, fabricate a gauge and position it against the master cylinder mounting surface as shown in Fig. . Adjust pushrod screw by turning it until the end just touches inner edge of slot in gauge.

Windstar
  • Without disconnecting brake tubes...

CLICK HERE TO GET FULL ACCESS TO 1992 Ford F-350 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Ford F-350 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Ford F-350 Pickup cars and light trucks from 1990+.

Anti-lock Brakes -> 1992 Models (RABS) -> Precautions -> Brake Fluid Handling
Vehicle: 1992 Ford F-350 Pickup Super CAB 7.3 V8 DIESEL

Brake Fluid Handling

Brake fluid can cause serious injury and vehicle damage if not handled properly. Avoid ...

CLICK HERE TO GET FULL ACCESS TO 1992 Ford F-350 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Ford F-350 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Ford F-350 Pickup cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> 1992-94 -> 1995-96 -> Aerostar -> Bronco, E-Series & F-Series -> Master Cylinder -> Ranger & Explorer -> Villager -> Windstar
Vehicle: 1992 Ford F-350 Pickup 5.8 V8 GAS

Master Cylinder

Aerostar
1992-94
  • Disconnect brake warning lamp electrical connector from master cylinder.
  • Disconnect hydraulic lines from master cylinder, then remove master cylinder to brake booster nuts and master cylinder.
  • Before installing cylinder, check distance from outer end of master cylinder pushrod to front face of booster assembly using suitable gauge block, Fig. . Pushrod length should be .980-.995 inch. Turn pushrod adjusting screw inward or outward until specified length is achieved.
  • Install master cylinder and nuts, then connect hydraulic lines and brake warning ...

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