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Ford Explorer Sport Trac CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford Explorer Sport Trac car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford Explorer Sport Trac automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford Explorer Sport Trac cars and light trucks from 1990+
Compressor Service -> Compressor Clutch Service -> Clutch Field Coil, Replace -> Clutch Hub & Pulley, Replace -> FS-10 & SC90V -> Installation -> Removal -> SC115
Vehicle: 2001 Ford Explorer Sport Trac 4.0 V6 GAS
Clutch Hub & Pulley, Replace
Removal
- Holding clutch plate with a suitable spanner wrench, Figs. and , remove clutch hub retaining nut or bolt, Figs. through .
- On models where clutch plate is retained with a nut, remove clutch hub and shims from compressor shaft using hub remover tool No. T94P-19703-AH, or equivalent, Fig. .
- On models where clutch plate is retained by a bolt, lift assembly and shims from compressor. If necessary, thread a suitable bolt into clutch plate hub to break hub free of shaft, Fig. .
- On all models, rem...
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BRAKE SERVICE PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford Explorer Sport Trac cars and light trucks from 1990+.
Anti-Lock Brakes -> Explorer & Mountaineer -> Diagnosis & Testing -> 2002-03 -> 2004-06 -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Pinpoint Tests
Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 FLEX
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool and Vehicle Communication Module (VCM) with appropriate adapters, or equivalents, to the Data Link Connector (DCL) located in the passenger compartment beneath the instrument panel. Follow tool manufacturer's instructions for accessing Diagnostic Trouble Codes (DTC).
Diagnostic Trouble Code Interpretation
Refer to Figs. and for...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford Explorer Sport Trac cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Except Diesel Engines & Villager
Vehicle: 2005 Ford Explorer Sport Trac 4.0 V6 GAS
The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.
The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven 10 miles or more while it relearns its adaptive strategy.
On model...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford Explorer Sport Trac cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2009 Ford Explorer Sport Trac Limited 4.6 V8 GAS
Front
- Loosen the front axle wheel hub retainer.
- With the vehicle in NEUTRAL, position on a hoist.
- Remove the front wheel and tire assembly.
- Remove rear disc brake caliper and suspend aside using mechanics wire.
- Remove front axle wheel hub retaining nut.
- Remove tie rod end nut and separate tie rod end from knuckle.
- Remove stabilizer bar link nut.
- Remove upper ball joint nut and separate upper ball joint from knuckle.
- Remove CV shaft assembly from vehicle.
- Reverse procedure to install, noting the following:
- Torque axle shaft hub nut to 184 ft. lbs.
- Torque upper ball joint nut to 51 ft....
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Ford Explorer Sport Trac cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Installation -> Removal -> TPMS Sensor -> TPMS Sensor Strap & Cradle
Vehicle: 2008 Ford Explorer Sport Trac Limited 4.0 V6 GAS
TPMS Sensor
Removal
Tire pressure sensors are manufactured in multiple colors based on their application. When installing a new sensor, make sure the color of the sensor being installed matches the color of the sensor that was removed. The different colored sensors are not interchangeable, Fig. .
- Loosen the wheel and tire assembly lug nuts.
- Raise and support the vehicle with jack stands.
- Remove the wheel and tire assembly.
- Position the wheel and tire assembly on a suitable tire changing machine as follows:
- On a paddle type tire machine, position the valve step at 12 o'clock or 6 ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford Explorer Sport Trac cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2002 Ford Explorer Sport Trac 4.0 V6 GAS
- Disconnect battery ground cable.
- Remove air cleaner outlet tube.
- Rotate accessory drive belt tensioner counterclockwise and position aside accessory drive belt.
- Disconnect alternator electrical connectors.
- Position aside B+ protective cover, remove B+ terminal and nut.
- R...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford Explorer Sport Trac cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Rear Load Leveling (CHECK SUSP) ->
Vehicle: 2009 Ford Explorer Sport Trac XLT 4.6 V8 GAS
The CHECK SUSP indicator lights when there is a fault of the rear load ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford Explorer Sport Trac cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2003 Ford Explorer Sport Trac 4.0 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump.
- Remove radiator outlet hose from water pump and from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford Explorer Sport Trac cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2009 Ford Explorer Sport Trac XLT 4.6 V8 GAS
Always use square drive tool in hole in tensioner to move tensioner. Never pry on tensioner pulley. When releasing drive belt tensioner, never allow tensioner to snap back. Damage to tensioner or pers...
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COMPONENT LOCATION DIAGRAMS FOR Ford Explorer Sport Trac AUTOMOBILES
Component location diagrams for most Ford Explorer Sport Trac cars and light trucks sold in the U.S. from 1990+.
 In LH Rear Door Diagram for 2003 Ford Explorer Sport Trac 4.0 V6 GASComponents on diagram: |
 Body Components Diagram for 2008 Ford Explorer Sport Trac Limited 4.6 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Ford Explorer Sport Trac AUTOMOBILES
OEM drawn wiring diagrams for most Ford Explorer Sport Trac cars and light trucks sold in the U.S.
 2008 Ford Explorer Sport Trac Limited 4.0 V6 GAS Wiring DiagramComponents on diagram: |
 2008 Ford Explorer Sport Trac Limited 4.0 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford Explorer Sport Trac AUTOMOBILES
OEM TSB listings for most Ford Explorer Sport Trac cars and light trucks sold in the U.S. from 1985+.
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Document: DISCHARGED BATTERY - CHARGING SERVICE TIPS - REVISED Vehicle: 2007 Ford Explorer Sport Trac XLT 4.0 V6 GAS Symptoms: |
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Document: NEUTRAL TOW CAPABILITY - SERVICE KIT REQUIREMENTS - REVISED Vehicle: 2007 Ford Explorer Sport Trac Limited 4.6 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford Explorer Sport Trac AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford Explorer Sport Trac cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford Explorer Sport Trac cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford Explorer Sport Trac cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford Explorer Sport Trac cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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