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Ford Expedition CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford Expedition car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford Expedition automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Ford Expedition AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford Expedition cars and light trucks from 1990+
General Service Domestic Vehicles -> 2003-04 -> System Inspection -> Compressor -> Condenser -> Evaporator -> Receiver-Drier/Accumulator -> Refrigerant Line Restrictions -> Thermostatic Expansion Valve
Vehicle: 2003 Ford Expedition 5.4 V8 GAS
While a detailed diagnostic procedure for all air conditioning systems would be impractical due to the many variations in construction and operation, there are three fundamental components of a total diagnosis:
- Refrigerant systems must have an adequate, but not excessive charge.
- Determination must be made whether the refrigerant system is governed by a cycling clutch compressor or by valves which control evaporator pressure.
- The air distribution system (blower motor, switches, vacuum lines and air ducts) must be operational before checking the ...
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BRAKE SERVICE PROCEDURES FOR Ford Expedition AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford Expedition cars and light trucks from 1990+.
Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Precautions
Vehicle: 2006 Ford Expedition Eddie Bauer 5.4 V8 GAS
When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, precautions should be taken to minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive asbestos exposure.
- Wear a suitable respirator approved for asbest...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford Expedition AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford Expedition cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Except Diesel Engines & Villager
Vehicle: 2006 Ford Expedition Limited 5.4 V8 GAS
The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.
The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven 10 miles or more while it relearns its adaptive strategy.
On model...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford Expedition AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford Expedition cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 2010 Ford Expedition Eddie Bauer 5.4 V8 FLEX
Front
- Raise and support the vehicle.
- Index-mark front driveshaft to front axle flange and at transfer case flange.
- Remove and discard bolts and U-joint retainers.
- Remove and discard four flange bolts.
- Compress and separate front driveshaft from front axle, then separate driveshaft from transfer case. Wrap electrical tape around the bearing cups to prevent them from falling off the U-joint spider.
- Reverse procedure to install, noting the following:
- Torque flange bolts to 82 ft. lbs.
- Torque U-joint retainer bolts to 26 ft. lbs.
Rear
One Piece Driveshaft
- Raise and support vehicle.
- To maint...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Ford Expedition AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Ford Expedition cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Installation -> Pressure Monitor Sensor (Strap & Cradle Type) -> Pressure Monitor Sensor (Valve Stem Type) -> Removal
Vehicle: 2007 Ford Expedition XLT 5.4 V8 GAS
Pressure Monitor Sensor (Valve Stem Type)
Use only tool no. 204-354 anytime tire pressures are measured to be sure that accurate values are obtained. Place air chuck straight on the valve stem to inflate tire. Do not cock air chuck during inflation cycle. Doing so can damage valve stem and cause air leaks. Ford recommends using a round head air chuck on tire pressure sensors; it is not recommended to use air chucks with long shanks. Doing so can cause tire pressure sensor valve stem damage and loss of tire pressure.
- Remove wheel and tire assembly.
- With valve stem at the 6 o'...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford Expedition AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford Expedition cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1998 Ford Expedition 5.4 V8 GAS
- Remove battery ground cable.
- On models equipped with air suspension, turn air suspension switch to Off position.
- On all models, raise and support vehicle.
- Remove starter solenoid terminal cover.
- Disconnect starter motor electrical connections.
- Remove starter motor ground cable and nut.
- R...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Ford Expedition AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Ford Expedition cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Ford Motor Co. -> 1997-2007 Expedition, F-150, Navigator, 2002 Blackwood & 2006-07 Mark LT
Vehicle: 1999 Ford Expedition 4.6 V8 GAS
On these models, the cabin air filter is an option.
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- From under passenger side of the instrument panel behind the glove compartment, remove the cabin air filter cover to the bottom of the heater plenu...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford Expedition AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford Expedition cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Emission Maintenance Reminder Indicator ->
Vehicle: 2003 Ford Expedition 5.4 V8 GAS
This lamp should light after approximately 60,000 miles of operation, Fig. . The amber lens lamp is located on the instrument panel and has the word Emissions, Emiss or EGR printed on it. After performing the required emission control maintenance, the module must be replaced or reset, depending on type of module used. On module equipped with reset feature, reset the module as follows:
- Turn ignition Off.
- On Aerostar models, the module is located under the instrument panel near the bulkhead connector.
- On Bronco, Explorer and F-Series, the module is attached to the instrument cluster to the left of ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford Expedition AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford Expedition cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2007 Ford Expedition EL Eddie Bauer 5.4 V8 GAS
- Drain cooling system into a suitable container.
- Remove front air deflector if required.
- Remove fan blade and lefthand thread clutch using a suitable fan clutch holding tool and fan clutch wrench tool.
- Disconnect and plug transmission f...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford Expedition AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford Expedition cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2010 Ford Expedition EL Limited 5.4 V8 FLEX
- Rotate accessory drive belt tensioner clockwise, using a suitable tool to relieve tension ...
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COMPONENT LOCATION DIAGRAMS FOR Ford Expedition AUTOMOBILES
Component location diagrams for most Ford Expedition cars and light trucks sold in the U.S. from 1990+.
 Body Components Diagram for 2008 Ford Expedition Eddie Bauer 5.4 V8 GASComponents on diagram: |
 Liftgate Components Diagram for 2005 Ford Expedition 5.4 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Ford Expedition AUTOMOBILES
OEM drawn wiring diagrams for most Ford Expedition cars and light trucks sold in the U.S.
 1997 Ford Expedition 4.6 V8 GAS Wiring DiagramComponents on diagram: |
 1999 Ford Expedition 4.6 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford Expedition AUTOMOBILES
OEM TSB listings for most Ford Expedition cars and light trucks sold in the U.S. from 1985+.
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Document: A/C COMPRESSOR - CUTS OUT HIGH AMBIENT TEMPERATURES / SEIZED - POOR A/C PERFORMANCE - REVISED Vehicle: 2008 Ford Expedition Eddie Bauer 5.4 V8 GAS Symptoms: |
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Document: TRANSMISSION FLUID USAGE CHARTS Vehicle: 1997 Ford Expedition 5.4 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford Expedition AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford Expedition cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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