2005 Ford Expedition REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2005 Ford Expedition CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2005 Ford Expedition car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Expedition automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2005 Ford Expedition vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

BRAKE SERVICE PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

Hydraulic Brake Systems -> Component Replacement -> Aviator -> E-Series -> Escape & Mariner -> Excursion & F-Super Duty -> Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, Mark LT, Mountaineer & Navigator -> Freestar & Monterey -> Less Hydro Max -> Master Cylinder -> Ranger -> With Hydro-Max
Vehicle: 2005 Ford Expedition 5.4 V8 GAS

Master Cylinder

Aviator

Remove components in sequence illustrated, Fig. .

E-Series
  • Drain brake master cylinder with suitable suction device.
  • Remove coolant reservoir.
  • On models equipped with Hydro Boost, remove three power distribution box bracket bolts and position box aside.
  • On all models, remove speed control deactivator switch.
  • Disconnect fluid level sensor connector.
  • Remove and discard master cylinder mounting nuts.
  • Disconnect master cylinder brake tubes.
  • Remove master cylinder cylinder.
  • Reverse procedure to install, noting the following:
    • Torque master cylinder mounting nuts to 18...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1998-06 Expedition, F250LD, Navigator & 1998-2003 F150 -> Normal Service -> Severe Service
Vehicle: 2005 Ford Expedition 5.4 V8 GAS

Normal Servic...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Double Cardan -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 2005 Ford Expedition 5.4 V8 GAS

Single Cardan, Slip Yoke

Disassemble

Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.

  • Index-mark the shaft components.
  • Remove and discard all four snap rings.
  • Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
  • If necessary, use a pair of pliers to remove a bearing cup t...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

Component Replacement -> Installation -> Pressure Monitor Sensor (Strap & Cradle Type) -> Pressure Monitor Sensor (Valve Stem Type) -> Removal
Vehicle: 2005 Ford Expedition 5.4 V8 GAS

Pressure Monitor Sensor (Valve Stem Type)

Use only tool no. 204-354 anytime tire pressures are measured to be sure that accurate values are obtained. Place air chuck straight on the valve stem to inflate tire. Do not cock air chuck during inflation cycle. Doing so can damage valve stem and cause air leaks. Ford recommends using a round head air chuck on tire pressure sensors; it is not recommended to use air chucks with long shanks. Doing so can cause tire pressure sensor valve stem damage and loss of tire pressure.

  • Remove wheel and tire assembly.
  • With valve stem at the 6 o'...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

Starter, Replace
Vehicle: 2005 Ford Expedition 5.4 V8 GAS

  • Disconnect battery ground cable.
  • On models equipped with air suspension, turn air suspension switch to off position.
  • On all models, raise and support vehicle.
  • Remove starter terminal cover, then solenoid S terminal retaining nut and electrical connector.
  • Remove battery ground cable retaining from starter mounting stud, then the cable.
  • Remove solenoid B+ terminal re...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

Cabin Air Filter Service -> Ford Motor Co. -> 1997-2007 Expedition, F-150, Navigator, 2002 Blackwood & 2006-07 Mark LT
Vehicle: 2005 Ford Expedition 5.4 V8 GAS

On these models, the cabin air filter is an option.

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • From under passenger side of the instrument panel behind the glove compartment, remove the cabin air filter cover to the bottom of the heater plenu...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

Ford Motor Co. Trucks -> Fuel Reset ->
Vehicle: 2005 Ford Expedition 5.4 V8 GAS

The FUEL RESET indicator is grounded through the inertia switch whenever vehicle is in a high force situation. The Inertia F...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2005 Ford Expedition 5.4 V8 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater core inlet hose clamp at engine.
  • Remove hose from engine.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Remove hose from vehicle.
  • Reverse procedure to in...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2005 Ford Expedition 5.4 V8 GAS

  • Rotate accessory drive belt tensioner clockwise, using a suitable tool to relieve tension ...

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COMPONENT LOCATION DIAGRAMS FOR 2005 Ford Expedition AUTOMOBILES

Component location diagrams for most 2005 Ford Expedition cars and light trucks sold in the U.S. from 1990+.

Engine Components Diagram for 2005 Ford Expedition  5.4 V8 GASEngine Components Diagram for 2005 Ford Expedition 5.4 V8 GAS

Components on diagram:
  • Knock Sensor
  • Powertrain Control Module
  • Heated Oxygen Sensor
  • Connector C-145
  • Connector C-172
  • Engine Compartment Components Diagram for 2005 Ford Expedition  5.4 V8 GASEngine Compartment Components Diagram for 2005 Ford Expedition 5.4 V8 GAS

    Components on diagram:
  • Brake Fluid Level Switch
  • Engine Compartment Lamp
  • Windshield Wiper Motor
  • Speed Control Servo
  • Brake Pedal Travel Sensor
  • CLICK HERE TO GET FULL ACCESS TO 2005 Ford Expedition PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2005 Ford Expedition AUTOMOBILES

    OEM drawn wiring diagrams for most 2005 Ford Expedition cars and light trucks sold in the U.S.

    2005 Ford Expedition  5.4 V8 GAS Wiring Diagram2005 Ford Expedition 5.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Starter Relay
  • Ignition Switch
  • Starter Motor
  • Generator
  • 2005 Ford Expedition  5.4 V8 GAS Wiring Diagram2005 Ford Expedition 5.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Ignition Switch
  • Brake Shift Interlock
  • Brake Pedal Position Switch
  • CLICK HERE TO GET FULL ACCESS TO 2005 Ford Expedition WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2005 Ford Expedition AUTOMOBILES

    OEM TSB listings for most 2005 Ford Expedition cars and light trucks sold in the U.S. from 1985+.

    Document: WHITE FLAKES COMING FROM A/C VENTS - REVISED
    Vehicle: 2005 Ford Expedition 5.4 V8 GAS

    Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • Document: 5.4L 3V WITH DTC P030X AND/OR P0316 ACCOMPANIED BY SPARK KNOCK - REVISED
    Vehicle: 2005 Ford Expedition 5.4 V8 GAS

    Symptoms:
  • Noise
  • Auto Systems:
  • Ignition, Electronic Ignition
  • CLICK HERE TO GET FULL ACCESS TO 2005 Ford Expedition TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2005 Ford Expedition AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2005 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2005 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2005 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2005 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2005 Ford Expedition SPECIFICATIONS DATA!

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