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2007 Ford Expedition CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Brake Service
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

BRAKE SERVICE PROCEDURES FOR 2007 Ford Expedition AUTOMOBILES
Disc Brakes -> Rotor Replace -> E-Series -> Edge & MKX -> Escape & Mariner -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> F-150 & Mark LT -> F-250/350 w/2WD -> F-250/350 w/4WD & F-450/550 -> F-Super Duty & Motorhome -> Freestar & Monterey -> Front -> Installation -> Motorhome -> Ranger -> Rear -> Removal
Vehicle: 2007 Ford Expedition EL Eddie Bauer 5.4 V8 GAS
Edge & MKX
- Remove disc brake caliper and anchor plate as outlined in .
- Remove rotor
- Reverse Procedure to install. Tighten all nuts and bolts to specification.
Escape & Mariner
- Remove disc brake caliper and anchor plate as outlined in "."
- Remove rotor
- Reverse Procedure to install. Tighten all nuts and bolts to specification.
E-Series
Front
Refer to Figs. through and remove components in sequence listed.
Rear
Removal
- Remove disc brake caliper, refer to .
- Remove axle shafts.
- Lift lock washer tab from slot in outer lock nut, Figs. through .
- Remove outer lock nut using Front Wheel Bearing Spanner too...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2007 Ford Expedition AUTOMOBILES
CV AXLE SHAFT, Replace -> Front
Vehicle: 2007 Ford Expedition Eddie Bauer 5.4 V8 GAS
Front
- With vehicle in NEUTRAL, position on a hoist.
- Remove the front wheel and tire assembly.
- Remove dust cap and nut from axle halfshaft.
- Remove upper ball joint nut and separate ball joint from steering knuckle.
- Remove wheel end retaining bolts from CV shaft.
- Remove CV shaft flange retaining bolts.
- Remove CV shaft f...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2007 Ford Expedition AUTOMOBILES
Diagnosis & Testing -> 2003-06 -> 2007 -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Symptom Test
Vehicle: 2007 Ford Expedition EL XLT 5.4 V8 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.
Diagnostic Trouble Code Identification
2003-06
Refer to Fig. for diagnostic trouble code identification.
2007
Refer to Fig. for diagnostic trouble code identification.
Clearing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.
Symptom Test
2003-06
Refer to Fig. for symptom test chart.
2007
Refer to Fig. for symptom test chart.
Intermittent & Poor Connections
In...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2007 Ford Expedition AUTOMOBILES
Starter, Replace
Vehicle: 2007 Ford Expedition EL Limited 5.4 V8 GAS
Always disconnect battery ground cable at the battery before disconnecting starter motor battery terminal lead. If a tool is shorted at the starter motor battery terminal, the tool can quickly heat enough to cause a skin burn. Failure to follow this instruction may result in serious personal injury.
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter motor solenoid terminal cover.A protective cap or boot is provided over the battery input terminal on all vehicle lines and must be reinstalled after repair. Failure to follow this instruction may...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2007 Ford Expedition AUTOMOBILES
Cabin Air Filter Service -> Ford Motor Co. -> 1997-2007 Expedition, F-150, Navigator, 2002 Blackwood & 2006-07 Mark LT
Vehicle: 2007 Ford Expedition XLT 5.4 V8 GAS
On these models, the cabin air filter is an option.
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- From under passenger side of the instrument panel behind the glove compartment, remove the cabin air filter cover to the bottom of the heater plenu...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2007 Ford Expedition AUTOMOBILES
Ford Motor Co. Trucks -> Engine Oil Life Indicator -> Expedition
Vehicle: 2007 Ford Expedition Limited 5.4 V8 GAS
- Press and release SETUP button until System Check is displayed.
- Press SETUP button again to display OIL ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2007 Ford Expedition AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2007 Ford Expedition Limited 5.4 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at coolant crossover manifold assembly.
- Remove hose from coolant crossover manifold assembly.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse proced...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2007 Ford Expedition AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2007 Ford Expedition EL XLT 5.4 V8 GAS
- Rotate accessory drive belt tensioner clockwise, using a suitable tool to relieve tension ...
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COMPONENT LOCATION DIAGRAMS FOR 2007 Ford Expedition AUTOMOBILES
Component location diagrams for most 2007 Ford Expedition cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 2007 Ford Expedition AUTOMOBILES
OEM drawn wiring diagrams for most 2007 Ford Expedition cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2007 Ford Expedition AUTOMOBILES
OEM TSB listings for most 2007 Ford Expedition cars and light trucks sold in the U.S. from 1985+.
Document: Long Wheel Base (LWB), Lower Than Expected Fuel Fill Capacity - Built Before 4/10/2009 Vehicle: 2007 Ford Expedition XLT 5.4 V8 GAS Auto Systems: |
Document: LONG WHEEL BASE (LWB) - FUEL GAUGE READS BETWEEN 3/4 AND 7/8 WHEN FULL Vehicle: 2007 Ford Expedition XLT 5.4 V8 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2007 Ford Expedition AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2007 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2007 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2007 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2007 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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