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2008 Ford Expedition CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Brake Service
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

BRAKE SERVICE PROCEDURES FOR 2008 Ford Expedition AUTOMOBILES
Disc Brakes -> Adjustments -> E-250 w/Tension Limiter -> E-450 & E-550 -> E-Super Duty -> Expedition, Explorer, F-Super Duty, Mountaineer & Navigator -> Freestar & Monterey -> Parking Brake -> Rear Disc
Vehicle: 2008 Ford Expedition EL King Ranch 5.4 V8 GAS
Parking Brake
Expedition, Explorer, F-Super Duty, Mountaineer & Navigator
Rear Disc
- Remove rear disc brake rotor as outlined in .
- Measure inside diameter of parking brake drum using brake adjustment gauge tool No. D81L-1103-A, or equivalent, Fig. .
- Adjust parking brake shoe to .020 inch (.508 mm) less than drum measurement, Fig. .
- Reverse procedure to install.
E-Super Duty
E-250 w/Tension Limiter
- Loosen tension limiter nut to end of tension limiter threads.
- Depress brake pedal to last detent position (17 clicks).
- Measure and record exposed length of cinch strap, Fig. .
- Tighten tension limiter n...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2008 Ford Expedition AUTOMOBILES
CV AXLE SHAFT, Replace -> Front
Vehicle: 2008 Ford Expedition Eddie Bauer 5.4 V8 GAS
Front
- With vehicle in NEUTRAL, position on a hoist.
- Remove the front wheel and tire assembly.
- Remove dust cap and nut from axle halfshaft.
- Remove upper ball joint nut and separate ball joint from steering knuckle.
- Remove wheel end retaining bolts from CV shaft.
- Remove CV shaft flange retaining bolts.
- Remove CV shaft f...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2008 Ford Expedition AUTOMOBILES
Description
Vehicle: 2008 Ford Expedition Funkmaster Flex Edition 5.4 V8 GAS
The TPMS (Tire Pressure Monitor System) has the ability to monitor the air pressure of all five tires. The tire-mounted pressure sensors transmit signals to the TPMS module by using the valve stem as an antenna. These transmissions are sent approximately every 60 seconds when the vehicle speed exceeds 20 mph. Th...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2008 Ford Expedition AUTOMOBILES
Starter, Replace
Vehicle: 2008 Ford Expedition Limited 5.4 V8 GAS
Always disconnect battery ground cable at the battery before disconnecting starter motor battery terminal lead. If a tool is shorted at the starter motor battery terminal, the tool can quickly heat enough to cause a skin burn. Failure to follow this instruction may result in serious personal injury.
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter motor solenoid terminal cover.A protective cap or boot is provided over the battery input terminal on all vehicle lines and must be reinstalled after repair. Failure to follow this instruction may...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2008 Ford Expedition AUTOMOBILES
Ford Motor Co. Trucks -> Emission Maintenance Reminder Indicator ->
Vehicle: 2008 Ford Expedition EL King Ranch 5.4 V8 GAS
This lamp should light after approximately 60,000 miles of operation, Fig. . The amber lens lamp is located on the instrument panel and has the word Emissions, Emiss or EGR printed on it. After performing the required emission control maintenance, the module must be replaced or reset, depending on type of module used. On module equipped with reset feature, reset the module as follows:
- Turn ignition Off.
- On Aerostar models, the module is located under the instrument panel near the bulkhead connector.
- On Bronco, Explorer and F-Series, the module is attached to the instrument cluster to the left of ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2008 Ford Expedition AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2008 Ford Expedition Limited 5.4 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from oil filter adapter.
- Remove radiator outlet hose from oil filter adapter and from vehicle.
- Reverse procedu...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2008 Ford Expedition AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2008 Ford Expedition EL XLT 5.4 V8 GAS
- Rotate accessory drive belt tensioner clockwise, using a suitable tool to relieve tension ...
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COMPONENT LOCATION DIAGRAMS FOR 2008 Ford Expedition AUTOMOBILES
Component location diagrams for most 2008 Ford Expedition cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 2008 Ford Expedition AUTOMOBILES
OEM drawn wiring diagrams for most 2008 Ford Expedition cars and light trucks sold in the U.S.
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TECHNICAL SERVICE BULLETINS FOR 2008 Ford Expedition AUTOMOBILES
OEM TSB listings for most 2008 Ford Expedition cars and light trucks sold in the U.S. from 1985+.
Document: Long Wheel Base (LWB), Lower Than Expected Fuel Fill Capacity - Built Before 4/10/2009 Vehicle: 2008 Ford Expedition XLT 5.4 V8 GAS Auto Systems: |
Document: LONG WHEEL BASE (LWB) - FUEL GAUGE READS BETWEEN 3/4 AND 7/8 WHEN FULL Vehicle: 2008 Ford Expedition XLT 5.4 V8 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2008 Ford Expedition AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2008 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2008 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2008 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2008 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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