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2006 Ford Expedition CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

BRAKE SERVICE PROCEDURES FOR 2006 Ford Expedition AUTOMOBILES
Power Brake Units -> Bendix Vacuum Brake Booster -> Power Brake Unit Service
Vehicle: 2006 Ford Expedition Eddie Bauer 5.4 V8 GAS
The Bendix vacuum brake booster unit is se...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2006 Ford Expedition AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Component Locations -> Blackwood, 1997-03 F150, 1997-06 F250LD, Expedition & Navigator
Vehicle: 2006 Ford Expedition XLT 5.4 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2006 Ford Expedition AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Double Cardan -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 2006 Ford Expedition Limited 5.4 V8 GAS
Single Cardan, Slip Yoke
Disassemble
Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.
- Index-mark the shaft components.
- Remove and discard all four snap rings.
- Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
- If necessary, use a pair of pliers to remove a bearing cup t...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2006 Ford Expedition AUTOMOBILES
Component Replacement -> Installation -> Pressure Monitor Sensor (Strap & Cradle Type) -> Pressure Monitor Sensor (Valve Stem Type) -> Removal
Vehicle: 2006 Ford Expedition King Ranch 5.4 V8 GAS
Pressure Monitor Sensor (Valve Stem Type)
Use only tool no. 204-354 anytime tire pressures are measured to be sure that accurate values are obtained. Place air chuck straight on the valve stem to inflate tire. Do not cock air chuck during inflation cycle. Doing so can damage valve stem and cause air leaks. Ford recommends using a round head air chuck on tire pressure sensors; it is not recommended to use air chucks with long shanks. Doing so can cause tire pressure sensor valve stem damage and loss of tire pressure.
- Remove wheel and tire assembly.
- With valve stem at the 6 o'...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2006 Ford Expedition AUTOMOBILES
Starter, Replace
Vehicle: 2006 Ford Expedition XLS 5.4 V8 GAS
- Disconnect battery ground cable.
- On models equipped with air suspension, turn air suspension switch to off position.
- On all models, raise and support vehicle.
- Remove starter terminal cover, then solenoid S terminal retaining nut and electrical connector.
- Remove battery ground cable retaining from starter mounting stud, then the cable.
- Remove solenoid B+ terminal re...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2006 Ford Expedition AUTOMOBILES
Cabin Air Filter Service -> Ford Motor Co. -> 1997-2007 Expedition, F-150, Navigator, 2002 Blackwood & 2006-07 Mark LT
Vehicle: 2006 Ford Expedition XLT Sport 5.4 V8 GAS
On these models, the cabin air filter is an option.
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- From under passenger side of the instrument panel behind the glove compartment, remove the cabin air filter cover to the bottom of the heater plenu...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2006 Ford Expedition AUTOMOBILES
Ford Motor Co. Trucks -> Electronic Throttle Control ->
Vehicle: 2006 Ford Expedition XLS 5.4 V8 GAS
Electronic throttle displays when the system has malfunctioned and the engine has defaulted to a limp-home operation. On vehicles equipped with ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2006 Ford Expedition AUTOMOBILES
Radiator, Replace
Vehicle: 2006 Ford Expedition Limited 5.4 V8 GAS
- Drain cooling system into a suitable container.
- Remove front air deflector if required.
- Remove fan blade and lefthand thread clutch using a suitable fan clutch holding tool and fan clutch wrench tool.
- Disconnect transmission fluid cooler lines from radiato...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2006 Ford Expedition AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2006 Ford Expedition XLT Sport 5.4 V8 GAS
- Rotate accessory drive belt tensioner clockwise, using a suitable tool to relieve tension ...
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COMPONENT LOCATION DIAGRAMS FOR 2006 Ford Expedition AUTOMOBILES
Component location diagrams for most 2006 Ford Expedition cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 2006 Ford Expedition AUTOMOBILES
OEM drawn wiring diagrams for most 2006 Ford Expedition cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2006 Ford Expedition AUTOMOBILES
OEM TSB listings for most 2006 Ford Expedition cars and light trucks sold in the U.S. from 1985+.
Document: VIBRATION DIAGNOSTICS - STEERING WHEEL NIBBLE - TIRE WHEEL RUNOUT AND BALANCE - REVISED Vehicle: 2006 Ford Expedition XLT Sport 5.4 V8 GAS Symptoms: |
Document: WATER LEAKS - ROOF OPENING PANEL DURING HIGH PRESSURE CAR WASH - REVISED Vehicle: 2006 Ford Expedition XLT Sport 5.4 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2006 Ford Expedition AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2006 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2006 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2006 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2006 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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