2006 Ford Expedition Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2006 Ford Expedition

  • 2006 Ford Expedition XLT Sport 5.4 V8 GAS, CID:330, Fuel Injection, Aspiration:330, Engine VIN:, Desg:5
  • 2006 Ford Expedition XLT 5.4 V8 GAS, CID:330, Fuel Injection, Aspiration:330, Engine VIN:, Desg:5
  • 2006 Ford Expedition XLS 5.4 V8 GAS, CID:330, Fuel Injection, Aspiration:330, Engine VIN:, Desg:5
  • 2006 Ford Expedition Limited 5.4 V8 GAS, CID:330, Fuel Injection, Aspiration:330, Engine VIN:, Desg:5
  • 2006 Ford Expedition King Ranch 5.4 V8 GAS, CID:330, Fuel Injection, Aspiration:330, Engine VIN:, Desg:5
  • 2006 Ford Expedition Eddie Bauer 5.4 V8 GAS, CID:330, Fuel Injection, Aspiration:330, Engine VIN:, Desg:5

BRAKE SERVICE PROCEDURES FOR 2006 Ford Expedition AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Ford Expedition cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Aviator -> E-Series -> Escape & Mariner -> Excursion & F-Super Duty -> Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, Mark LT, Mountaineer & Navigator -> Freestar & Monterey -> Less Hydro Max -> Master Cylinder -> Ranger -> With Hydro-Max
Vehicle: 2006 Ford Expedition XLS 5.4 V8 GAS

Master Cylinder

Aviator

Remove components in sequence illustrated, Fig. .

E-Series
  • Drain brake master cylinder with suitable suction device.
  • Remove coolant reservoir.
  • On models equipped with Hydro Boost, remove three power distribution box bracket bolts and position box aside.
  • On all models, remove speed control deactivator switch.
  • Disconnect fluid level sensor connector.
  • Remove and discard master cylinder mounting nuts.
  • Disconnect master cylinder brake tubes.
  • Remove master cylinder cylinder.
  • Reverse procedure to install, noting the following:
    • Torque master cylinder mounting nuts to 18...

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BRAKE SERVICE PROCEDURES FOR 2006 Ford Expedition AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Ford Expedition cars and light trucks from 1990+.

Power Brake Units -> Bendix Vacuum Brake Booster -> Diagnosis & Testing
Vehicle: 2006 Ford Expedition XLT 5.4 V8 GAS

Refer to Figs. and f...

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BRAKE SERVICE PROCEDURES FOR 2006 Ford Expedition AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Ford Expedition cars and light trucks from 1990+.

Disc Brakes -> Brake System Bleed -> Anti-Lock Brake System Hydraulic Control Unit -> Anti-Lock Brakes -> Aviator, Explorer & Mountaineer -> Bench -> Caliper -> E-Series, F-150 & Mark LT -> Escape & Mariner -> Excursion, Explorer Sport/Sport Trac, Freestar, F-Super Duty, Monterey, Motorhome & Ranger -> Expedition & Navigator -> Four Wheel Anti-Lock Brake System -> Gravity Bleed -> In Vehicle -> Manual -> Manual Bleed -> Master Cylinder -> Pressure -> Pressure Bleed
Vehicle: 2006 Ford Expedition King Ranch 5.4 V8 GAS

Aviator, Explorer & Mountaineer

Master Cylinder
  • Connect one end of a clear flexible hose to master cylinder bleeder screw. Submerge other end in a container partially filled with suitable brake fluid.
  • Have an assistant pump and then hold firm pressure on brake pedal.
  • Open master cylinder bleeder screw until brake fluid flows into container.
  • When fluid stops flowing, close bleeder screw.
  • Repeat procedure until there are no air bubbles in fluid.
  • Have an assistant pump and then hold firm pressure on brake pedal.
  • Loosen a master cylinder tube fitting at anti-lock brake hydraulic control ...

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BRAKE SERVICE PROCEDURES FOR 2006 Ford Expedition AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Ford Expedition cars and light trucks from 1990+.

Anti-Lock Brakes -> Expedition & Navigator -> Diagnosis & Testing -> 2002-03 -> 2004-06 -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Pinpoint Tests
Vehicle: 2006 Ford Expedition King Ranch 5.4 V8 GAS

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool and Vehicle Communication Module (VCM) with appropriate adapters, or equivalents, to the Data Link Connector (DCL) located in the passenger compartment beneath the instrument panel. Follow tool manufacturer's instructions for accessing Diagnostic Trouble Codes (DTC).

Diagnostic Trouble Code Interpretation

Refer to Figs. for...

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BRAKE SERVICE PROCEDURES FOR 2006 Ford Expedition AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Ford Expedition cars and light trucks from 1990+.

Disc Brakes -> Adjustments -> E-250 w/Tension Limiter -> E-450 & E-550 -> E-Super Duty -> Expedition, Explorer, F-Super Duty, Mountaineer & Navigator -> Freestar & Monterey -> Parking Brake -> Rear Disc
Vehicle: 2006 Ford Expedition XLT 5.4 V8 GAS

Parking Brake

Expedition, Explorer, F-Super Duty, Mountaineer & Navigator
Rear Disc
  • Remove rear disc brake rotor as outlined in .
  • Measure inside diameter of parking brake drum using brake adjustment gauge tool No. D81L-1103-A, or equivalent, Fig. .
  • Adjust parking brake shoe to .020 inch (.508 mm) less than drum measurement, Fig. .
  • Reverse procedure to install.
E-Super Duty
E-250 w/Tension Limiter
  • Loosen tension limiter nut to end of tension limiter threads.
  • Depress brake pedal to last detent position (17 clicks).
  • Measure and record exposed length of cinch strap, Fig. .
  • Tighten tension limiter n...

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BRAKE SERVICE PROCEDURES FOR 2006 Ford Expedition AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Ford Expedition cars and light trucks from 1990+.

Disc Brakes -> Tightening Specifications
Vehicle: 2006 Ford Expedition Eddie Bauer 5.4 V8 GAS

[[table data]]

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