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Ford E-250 Econoline CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford E-250 Econoline car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford E-250 Econoline automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Ford E-250 Econoline AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford E-250 Econoline cars and light trucks from 1990+
General Service Domestic Vehicles -> 1996-97 -> Oil Charge -> Achieva, Grand Am & Skylark -> Aerostar, Explorer, Ranger & Windstar -> Aspire & Probe -> Avenger & Sebring Coupe -> Beretta, Corsica, Aurora & Riviera -> Bonneville, Eighty-Eight, LeSabre, Ninety-Eight, LSS, Park Avenue & Regency -> Breeze, Cirrus, Sebring Convertible & Stratus -> Camaro & Firebird -> Caprice, Impala SS & Roadmaster -> Catera -> Cavalier & Sunfire -> Cherokee, Dakota, Full Size Pickups, Grand Cherokee & Wrangler -> Colt & Summit -> Colt Vista & Summit Wagon -> Concorde, Intrepid, LHS, New Yorker & Vision -> Corvette -> Cutlass Ciera, Cutlass Cruiser, Century, Cutlass Supreme, Lumina, Monte Carlo, Grand Prix, & Regal -> DaimlerChrysler Corp. -> DeVille, Eldorado & Seville -> Econoline -> Escort & Tracer w/1.8L Engine -> Except Aspire, Probe, Escort & Tracer w/1.8L Engine -> Except Tracker -> F-Series, Bronco & Villager -> Fleetwood -> Ford Motor Company -> Full Size Vans -> General Motors Corp. -> Geo Tracker -> Light Trucks & Vans -> Malibu -> Metro & Prizm -> Minivans -> Neon -> Passenger Cars -> Saturn -> Stealth -> Talon
Vehicle: 1996 Ford E-250 Econoline 4.9 L6 BI-FUEL
DaimlerChrysler Corp.
Passenger Cars
Before installing replacement compressor, drain oil from replacement and failed compressors (drain oil from suction port). Add same amount of oil to replacement compressor as drained from failed compressor.
Remove defective components. Add the proper amount of oil to each replacement component. Most recovery/recycling equipment will measure the amount of oil being removed. This is the amount of oil to be added back to the system, follow manufactures instructions provided with the recovery/recycling station.
Concorde, Int...
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BRAKE SERVICE PROCEDURES FOR Ford E-250 Econoline AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford E-250 Econoline cars and light trucks from 1990+.
Anti-lock Brakes -> 1993-96 Bronco & Explorer & 1994-96 E-Series (4ABS) -> Troubleshooting
Vehicle: 1996 Ford E-250 Econoline Super 4.9 L6 BI-FUEL
Refer to ABS wiring circuits, Figs. through , as an aid when performing a thorough visual inspection ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford E-250 Econoline AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford E-250 Econoline cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1980-92 Econoline w/Gasoline Engine -> Normal Service -> Severe Service
Vehicle: 1991 Ford E-250 Econoline HD 5.8 V8 GAS
Normal Service
S...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford E-250 Econoline AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford E-250 Econoline cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 1990 Ford E-250 Econoline 5.0 V8 GAS
Single Cardan, Slip Yoke
Disassemble
Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.
- Index-mark the shaft components.
- Remove and discard all four snap rings.
- Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
- If necessary, use a pair of pliers to remove a bearing cup t...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford E-250 Econoline AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford E-250 Econoline cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1994 Ford E-250 Econoline Super 4.9 L6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle, if required.
- Disconnect electrical connector or solenoid relay wire from starter motor.
- Remove starter motor attach...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford E-250 Econoline AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford E-250 Econoline cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Severity Indicator ->
Vehicle: 1991 Ford E-250 Econoline HD 5.8 V8 GAS
This indicator will display the severity color of RED when low oil pressure, charging system malfunction, engine coolant overheating or door ajar problems ar...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford E-250 Econoline AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford E-250 Econoline cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1991 Ford E-250 Econoline Club Wagon 5.8 V8 GAS
- Disconnect negative battery cable at battery.
- Drain cooling system into a suitable container.
- Remove overflow tube from coolant recovery bottle and detach it from radiator shroud.
- Remove four shroud attaching bolts and position it over fan.
- Remove lower radiator hose and position aside.
- Remove upper radiator hose and p...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford E-250 Econoline AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford E-250 Econoline cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1997 Ford E-250 Econoline Super 5.4 V8 GAS
- Rotate drive belt tensioner counterclockwise, using a 1/2 square hole in drive belt tensioner pull...
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COMPONENT LOCATION DIAGRAMS FOR Ford E-250 Econoline AUTOMOBILES
Component location diagrams for most Ford E-250 Econoline cars and light trucks sold in the U.S. from 1990+.
 Evaporative Emission System-Aft of Axle Fuel Tank Diagram for 2003 Ford E-250 Econoline 5.4 V8 GASComponents on diagram: |
 Hood Latch Release Handle and Latch Diagram for 2004 Ford E-250 Econoline 5.4 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Ford E-250 Econoline AUTOMOBILES
OEM drawn wiring diagrams for most Ford E-250 Econoline cars and light trucks sold in the U.S.
 1989 Ford E-250 Econoline Club Wagon 7.5 V8 GAS Wiring DiagramComponents on diagram: |
 1997 Ford E-250 Econoline 5.4 V8 CNG Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford E-250 Econoline AUTOMOBILES
OEM TSB listings for most Ford E-250 Econoline cars and light trucks sold in the U.S. from 1985+.
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Document: TOOL (SPECIAL) - FUEL SYSTEM LEAK TESTER - RECALL Vehicle: 1985 Ford E-250 Econoline 4.9 L6 GAS Auto Systems: |
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Document: CATALYTIC CONVERTER/PLUGGED - LACK OF POWER - DIAG Vehicle: 1987 Ford E-250 Econoline 5.8 V8 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford E-250 Econoline AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford E-250 Econoline cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford E-250 Econoline cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford E-250 Econoline cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford E-250 Econoline cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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