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Ford E-250 Econoline CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford E-250 Econoline car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford E-250 Econoline automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Ford E-250 Econoline AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford E-250 Econoline cars and light trucks from 1990+
General Service Domestic Vehicles -> 1994-95 -> System Inspection -> COMPRESSOR -> CONDENSER -> EVAPORATOR -> RECEIVER/DRIER -> REFRIGERANT LINE RESTRICTIONS -> THERMOSTATIC EXPANSION VALVE
Vehicle: 1995 Ford E-250 Econoline 4.9 L6 GAS
While a detailed diagnostic procedure for all air conditioning systems would be impractical due to the many variations in construction and operation, there are three fundamental components of a total diagnosis:
- Refrigerant systems must have an adequate, but not excessive charge.
- Determination must be made whether the refrigerant system is governed by a cycling clutch compressor or by valves which control evaporator pressure.
- The air distribution system (blower motor, switches, vacuum lines and air ducts) must be operational before checking the refrigera...
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BRAKE SERVICE PROCEDURES FOR Ford E-250 Econoline AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford E-250 Econoline cars and light trucks from 1990+.
Drum Brakes -> E-250-350, F-250-350 & F-Super Duty -> Adjustments -> Except Transmission Mounted -> F-Super Duty, Rear -> Parking Brake -> Service Brake -> Transmission Mounted
Vehicle: 1992 Ford E-250 Econoline Super 5.8 V8 GAS
Service Brake
Refer to "Aerostar, Bronco, Explorer, E-150, F-150 & Ranger" for procedure.
Parking Brake
Except Transmission Mounted
These models are equipped with a self-adjusting parking brake system. No manual adjustment is required.
Transmission Mounted
F-Super Duty, Rear
- Place transmission in Neutral position and release parking brake, then raise and support vehicle.
- Loosen parking brake adjusting clevis ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford E-250 Econoline AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford E-250 Econoline cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> 1985-90 Econoline
Vehicle: 1990 Ford E-250 Econoline Super 5.0 V8 GAS
The inertia switch i...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford E-250 Econoline AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford E-250 Econoline cars and light trucks from 1990+.
DRIVESHAFT, Replace -> One Piece Driveshaft -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1990 Ford E-250 Econoline Club Wagon 7.5 V8 GAS
One Piece Driveshaft
- Raise and support vehicle.
- To maintain driveline balance, index-mark driveshaft flange yoke and pinion flange.
- Index-mark driveshaft yoke and transmission tailshaft. Do not allow output shaft to turn.
- Remove four bolts.
- Disconnect driveshaft flange yoke from pinion flange, using a suitable tool as shown. Driveshaft flange yoke fits tightly on pinion flange pilot. Never hammer on driveshaft or any of its components to disconnect yoke from flange. Pry only in area shown, with a suitable tool, to disconnect yoke from flange.
- Lower driveshaft and slide it off outp...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford E-250 Econoline AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford E-250 Econoline cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1990 Ford E-250 Econoline Super 4.9 L6 GAS
- Disconnect battery ground cable.
- Remove air cleaner assembly, if required.
- Disconnect wire harness connectors from voltage regulator.
- Remove accessory drive belt.
- Remove alter...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford E-250 Econoline AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford E-250 Econoline cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Electronic Throttle Control ->
Vehicle: 1998 Ford E-250 Econoline Super 5.4 V8 BI-FUEL
Electronic throttle displays when the system has malfunctioned and the engine has defaulted to a limp-home operation. On vehicles equipped with ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford E-250 Econoline AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford E-250 Econoline cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1998 Ford E-250 Econoline 5.4 V8 BI-FUEL
- Drain cooling system into a suitable container.
- Remove front air deflector if necessary.
- Using a suitable fan clutch holding tool and fan clutch wrench tool remove fan blade and lefthand thread clutch.
- Disconnect and plug transmission ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford E-250 Econoline AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford E-250 Econoline cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1997 Ford E-250 Econoline 4.2 V6 GAS
- Use drive belt tensioner pulley bolt to rotate drive belt tensioner counterclockwise and remove drive...
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COMPONENT LOCATION DIAGRAMS FOR Ford E-250 Econoline AUTOMOBILES
Component location diagrams for most Ford E-250 Econoline cars and light trucks sold in the U.S. from 1990+.
 Instrument Panel Diagram for 2000 Ford E-250 Econoline 4.2 V6 GASComponents on diagram: |
 Auxiliary Battery Relay Diagram for 1990 Ford E-250 Econoline 5.0 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Ford E-250 Econoline AUTOMOBILES
OEM drawn wiring diagrams for most Ford E-250 Econoline cars and light trucks sold in the U.S.
 1997 Ford E-250 Econoline Super 4.2 V6 GAS Wiring DiagramComponents on diagram: |
 1987 Ford E-250 Econoline 4.9 L6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford E-250 Econoline AUTOMOBILES
OEM TSB listings for most Ford E-250 Econoline cars and light trucks sold in the U.S. from 1985+.
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Document: DECALS/VECI - 1980 to 1988/HOW TO ORDER REPLACEMENTS Vehicle: 1987 Ford E-250 Econoline 5.8 V8 GAS Auto Systems: |
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Document: DRIVEABILITY SERVICE TIPS FOR OBDII VEHICLES ONLY Vehicle: 1998 Ford E-250 Econoline 4.2 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford E-250 Econoline AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford E-250 Econoline cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford E-250 Econoline cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford E-250 Econoline cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford E-250 Econoline cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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