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1991 Ford E-250 Econoline CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Ford E-250 Econoline car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford E-250 Econoline automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1991 Ford E-250 Econoline AUTOMOBILES
A/C & Cooling System Maintenance -> Ford Motor Co. -> 1990-93 Ford Bronco, E-Series, Expedition, F-Series & F-Super Duty
Vehicle: 1991 Ford E-250 Econoline HD 5.8 V8 GAS
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BRAKE SERVICE PROCEDURES FOR 1991 Ford E-250 Econoline AUTOMOBILES
HYDRAULIC BRAKE SYSTEMS, FORD -> DESCRIPTION -> Combination Valve -> Height Sensing Proportioning Valve -> HYDRAULIC CONTROL VALVES -> Integral Bypass Proportioning Valve -> MASTER CYLINDER
Vehicle: 1991 Ford E-250 Econoline Club Wagon 7.3 V8 DIESEL
MASTER CYLINDER
The master cylinder consists primarily of a hydraulic cylinder, primary and secondary hydraulic pistons and a single or dual chamber fluid reservoir. The front brakes are connected to the primary outlet port(s) and are actuated by the primary piston assembly. The rear brakes are connected to the secondary outlet port and are actuated by the secondary piston assembly.
HYDRAULIC CONTROL VALVES
Combination Valve
This multi-function hydraulic control unit consists primarily of a pressure differential valve, brake lamp warning switch and a proportioning valve. A pressure diff...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Ford E-250 Econoline AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1980-92 Econoline w/Gasoline Engine -> Normal Service -> Severe Service
Vehicle: 1991 Ford E-250 Econoline 5.8 V8 GAS
Normal Service
S...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Ford E-250 Econoline AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 1991 Ford E-250 Econoline Super 4.9 L6 GAS
Single Cardan, Slip Yoke
Disassemble
Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.
- Index-mark the shaft components.
- Remove and discard all four snap rings.
- Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
- If necessary, use a pair of pliers to remove a bearing cup t...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Ford E-250 Econoline AUTOMOBILES
Starter, Replace
Vehicle: 1991 Ford E-250 Econoline 5.8 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle, if required.
- Disconnect electrical connector or solenoid relay wire from starter motor.
- Remove starter motor attach...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Ford E-250 Econoline AUTOMOBILES
Ford Motor Co. Trucks -> Electronic Throttle Control ->
Vehicle: 1991 Ford E-250 Econoline Super 4.9 L6 GAS
Electronic throttle displays when the system has malfunctioned and the engine has defaulted to a limp-home operation. On vehicles equipped with ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Ford E-250 Econoline AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1991 Ford E-250 Econoline HD 5.8 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition hose clamp at heater core and remove hose.
- Reposition hose clamp at coolant tube and remove hose.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Ford E-250 Econoline AUTOMOBILES
Serpentine Drive Belt, Replace -> Automatic Tension -> Manual Tension
Vehicle: 1991 Ford E-250 Econoline HD 5.8 V8 GAS
Automatic Tension
- Install suitable 5/16 inch closed end wrench on tensioner pulley bolt, then lift tensioner arm away from belt. Do not use socket and ratchet.
- Remove belt, slowly release tensioner. Do not allow tensioner to snap back, as damage may result.
- Reverse procedure to install.
Manual Tension
- Loosen accessory adjustment bolt and pivot bolt.
- Remove belt.
- Reverse procedure to install, adjust belt tension as follows:
- Lo...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Ford E-250 Econoline AUTOMOBILES
Component location diagrams for most 1991 Ford E-250 Econoline cars and light trucks sold in the U.S. from 1990+.
 Body Component Locations Diagram for 1991 Ford E-250 Econoline Club Wagon 5.8 V8 GASComponents on diagram: |
 Instrument Panel Component Locations Diagram for 1991 Ford E-250 Econoline Super 5.8 V8 GASComponents on diagram: |
CLICK HERE TO GET FULL ACCESS TO 1991 Ford E-250 Econoline PARTS/COMPONENTS LOCATION DIAGRAMS!
WIRING DIAGRAMS FOR 1991 Ford E-250 Econoline AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Ford E-250 Econoline cars and light trucks sold in the U.S.
 1991 Ford E-250 Econoline Super 4.9 L6 GAS Wiring DiagramComponents on diagram: |
 1991 Ford E-250 Econoline Super 5.0 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Ford E-250 Econoline AUTOMOBILES
OEM TSB listings for most 1991 Ford E-250 Econoline cars and light trucks sold in the U.S. from 1985+.
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Document: MERCON ATF IS BRING REPLACED BY MERCON V ATF AS A SERVICE FLUID Vehicle: 1991 Ford E-250 Econoline 5.0 V8 GAS Auto Systems: |
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Document: TRANSMISSION - 4R100/E40D - TORQUE CONVERTER ACCESS EXTERNAL DUST PLUG MAY BECOME DISLODGED Vehicle: 1991 Ford E-250 Econoline 5.0 V8 GAS Auto Systems: |
CLICK HERE TO GET FULL ACCESS TO 1991 Ford E-250 Econoline TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR 1991 Ford E-250 Econoline AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Ford E-250 Econoline cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Ford E-250 Econoline cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Ford E-250 Econoline cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Ford E-250 Econoline cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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