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Ford Taurus CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR Ford Taurus AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford Taurus cars and light trucks from 1990+
Module Configuration Procedure -> Ford Motor Company -> 1992-1998
Vehicle: 1994 Ford Taurus SHO 3.0 V6 GAS
Some modules will require configuration after being installed on the vehicle. All configurable modules will be packaged in a kit which contains a warning label and multi-language sheet which lists requirements to configure the modules.
There are two types of configuration data. The first type is used by the module so that it can interact with the vehicle correctly. The second type is customer preference driven. These are items that the customer may or may not want to have enabled. To program customer driven preferences, a Ford service function card (FSF) and the New G...
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BRAKE SERVICE PROCEDURES FOR Ford Taurus AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford Taurus cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Replacement -> 1999 -> 2000-03 -> Continental, Crown Victoria, Grand Marquis, Marauder, Mustang & Town Car -> Contour, Cougar & Mystique -> Escort, Tracer & ZX2 -> Focus -> Installation -> LS & Thunderbird -> Master Cylinder -> Removal -> Sable & Taurus -> Wheel Cylinders
Vehicle: 2003 Ford Taurus 3.0 V6 GAS
Master Cylinder
Continental, Crown Victoria, Grand Marquis, Marauder, Mustang & Town Car
- Depress brake pedal several times to exhaust all vacuum in system.
- Disconnect brake lines from master cylinder, then all required electrical connectors.
- Disconnect hydraulic control unit supply hose at master cylinder. Secure hose in a position to prevent brake fluid loss.
- Remove two bolts which attach proportioning valve bracket to brake master cylinder. Secure proportioning valve and tubes in a position to prevent damage or loss of brake fluid.
- Remove nuts retaining master cylinder to brak...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford Taurus AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford Taurus cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Passenger Cars -> Fuel Pressure Relief -> Except Aspire, Festiva, Focus, Fusion, Milan, 2003-06 Crown Victoria, Grand Marquis, Sable, Taurus & Town Car, 1991-96 Escort, 1988-96 Tracer, 1991-94 Capri, 1989-91 Probe & 2005-06 Mustang
Vehicle: 1991 Ford Taurus GL 3.8 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
When installing the fuel filter, ensure the flow arrow is facing in the proper direction...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford Taurus AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford Taurus cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1990 Ford Taurus SHO 3.0 V6 GAS
If removing both right and left side halfshafts, plugs T81P-1177-B or equivalent must be installed. Failure to do so may result in dislocation of differential side gears, necessitating transaxle disassembly to realign gears. Also, halfshaft removal and installation procedures are the same for automatic and manual transaxles except for the following: due to automatic transaxle case configuration, right side halfshaft and linkshaft must be removed first. Tool T81P-4026-A or equivalent is then inserted into transaxle to remove left side inner Constant Velocity (CV) joint ass...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Ford Taurus AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Ford Taurus cars and light trucks sold in the U.S. from mid 1990's+.
Relearn Procedures -> TPMS Sensor Activation -> TPMS Sensor Training
Vehicle: 2008 Ford Taurus Limited 3.5 V6 GAS
TPMS Sensor Activation
To conserve battery power, the TPMS sensors will go into a sleep mode after approximately 30 minutes of inactivity. The sensors will not transmit tire pressure information while in sleep mode. The sensors must be activated to transmit the latest tire pressure information.
- Place the ignition switch in the On position.
- Position Ford TPMS activation tool, or equivalent, against the LF tire side wall 180° from the valve stem.
- The TPMS activation tool will flash a green light and sound a beep for each successful response from a TPMS sensor.
- Press the TPMS activat...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford Taurus AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford Taurus cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1993 Ford Taurus GL 3.0 V6 GAS
- Disconnect battery ground cable.
- Disconnect wire harness attachment to alternator.
- Loosen alternator pivot bolts. Remove mounting bracket bolt from alternator.
- Disengage accessory drive belt from alternator pulley.
- Remove alternator bracket.
- Remove a...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Ford Taurus AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Ford Taurus cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Ford Motor Co. -> 1996-99 Sable & Taurus
Vehicle: 1997 Ford Taurus GL 3.0 V6 FLEX
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Open the hood.
- Turn the four nylon push pins retaining the righthand cowl vent screen 90°, then remove the push pins, Fig. .
- Remove the righthand cowl vent screen retaining clips, then the vent screen.
- Remove the two cowl top inner panel shield reta...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford Taurus AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford Taurus cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Cars -> Anti-Lock Brake Warning Lamp ->
Vehicle: 1990 Ford Taurus L 3.0 V6 GAS
This lamp should light when the ignition is turned On. It may light for as long as 30 seconds as a bulb and system inspect. If the lamp remains lit or lights while operating the vehicle, a fault condition in the anti-lock brake system is indicated. When the lamp is lit, turn ignition Off, then start...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford Taurus AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford Taurus cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1990 Ford Taurus LX 3.8 V6 GAS
- Disconnect battery ground cable.
- Drain cooling system into a suitable container.
- Disconnect coolant recovery hose at radiator.
- Remove two shroud upper retaining screws and lift shroud out of lower retaining clip.
- Disconnect cooling fan wiring harness connectors.
- Remove fan and shroud from vehicle.
- On models with automatic transaxles, disconnect and plug transmission oil cooler lines.
- On all models, remove two hex nuts from righthand radiator support bracket and remove bracket.
- Remove two screws ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford Taurus AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford Taurus cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1994 Ford Taurus SHO 3.2 V6 GAS
- Rotate tensioner clockwise to release tension on belt, using a su...
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COMPONENT LOCATION DIAGRAMS FOR Ford Taurus AUTOMOBILES
Component location diagrams for most Ford Taurus cars and light trucks sold in the U.S. from 1990+.
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WIRING DIAGRAMS FOR Ford Taurus AUTOMOBILES
OEM drawn wiring diagrams for most Ford Taurus cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford Taurus AUTOMOBILES
OEM TSB listings for most Ford Taurus cars and light trucks sold in the U.S. from 1985+.
Document: NEW TRANSMISSION COOLER FLUSHER - SERVICE TIPS - REVISED Vehicle: 2000 Ford Taurus 3.0 V6 GAS Auto Systems: |
Document: SEAL ASS'Y-MOON ROOF NOISE/WATER LEAK FIX *87-19-01 Vehicle: 1987 Ford Taurus L 2.5 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford Taurus AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford Taurus cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford Taurus cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford Taurus cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford Taurus cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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