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Ford E Super Duty CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford E Super Duty car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford E Super Duty automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Ford E Super Duty AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford E Super Duty cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Technical Service Bulletins -> 1998 E-150, E250, F-150 & Windstar w/3.8L & 4.2L Engines -> 1998 Expedition & Navigator Built Through 09/09/98 -> 1998-99 Explorer & Ranger -> 1999 Windstar -> 1999 Windstars Built Through 03/01/99. -> Lack Of Cooling, Refrigerant Leak P-Nut Fitting For Condenser Inlet And/Or Outlet -> Lack Of Temperature Control In All Modes -> No Or Intermittent Auxiliary A/C Mode Blower Control -> Temperature Gauge Fluctuation And/Or Knocking/Thumping Noise From Cooling System. -> Undetermined Loss Of Coolant
Vehicle: 1999 Ford E Super Duty 7.3 V8 DIESEL
Temperature Gauge Fluctuation And/Or Knocking/Thumping Noise From Cooling System.
1998-99 Explorer & Ranger
A temperature gauge fluctuation and/or knocking/thumping noise may be audible in the passenger engine compartment. This noise is most pronounced with the engine at normal operating temperature. The knock is caused by steam formation in the cooling system. The noise is then transmitted through the heater hoses and heater core. A coolant bypass kit is available to increase coolant flow which reduces the formation of steam.
Lack Of Tem...
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BRAKE SERVICE PROCEDURES FOR Ford E Super Duty AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford E Super Duty cars and light trucks from 1990+.
Power Brake Units -> Bendix Vacuum Brake Booster -> Diagnosis & Testing
Vehicle: 2001 Ford E Super Duty 7.3 V8 DIESEL
Refer to Figs. and f...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford E Super Duty AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford E Super Duty cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> 1991-06 Econoline
Vehicle: 2000 Ford E Super Duty 5.4 V8 GAS
The inertia switch is ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford E Super Duty AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford E Super Duty cars and light trucks from 1990+.
DRIVESHAFT, Replace -> One Piece Driveshaft -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 2001 Ford E Super Duty 7.3 V8 DIESEL
One Piece Driveshaft
- Raise and support vehicle.
- To maintain driveline balance, index-mark driveshaft flange yoke and pinion flange.
- Index-mark driveshaft yoke and transmission tailshaft. Do not allow output shaft to turn.
- Remove four bolts.
- Disconnect driveshaft flange yoke from pinion flange, using a suitable tool as shown. Driveshaft flange yoke fits tightly on pinion flange pilot. Never hammer on driveshaft or any of its components to disconnect yoke from flange. Pry only in area shown, with a suitable tool, to disconnect yoke from flange.
- Lower driveshaft and slide it off outp...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford E Super Duty AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford E Super Duty cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1998 Ford E Super Duty 6.8 V10 GAS
- Remove battery ground cable.
- Disconnect air cleaner assembly.
- Loosen worm clamp.
- Remove bolts and pull air cleaner assembly away from its mounted position.
- Disconnect mass air flow sensor electrical connector.
- Remove alternator drive belt.
- Disconnect alternator rear connection.
- Remove B+ terminal nut and disconnect terminal.
- Disc...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford E Super Duty AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford E Super Duty cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Air Bag Warning Lamp ->
Vehicle: 1996 Ford E Super Duty 5.8 V8 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the Air Bag warning ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford E Super Duty AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford E Super Duty cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2002 Ford E Super Duty 7.3 V8 DIESEL
- Drain cooling system into a suitable container by removing radiator cap and opening draincock located at the lower rear corner of the radiator tank.
- Remove rubber radiator overflow hose from radiator coolant recovery reservoir and disconnect it from radiator, Fig. .
- Remove fan shroud attaching bolts.
- Lift fan shroud back and drape it on fan.
- Loosen upper and lower hose clamps at radiator and remove upper radiator hose ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford E Super Duty AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford E Super Duty cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1997 Ford E Super Duty 7.3 V8 DIESEL
- Loosen accessory adjustment bolt and pivot bolt.
- Remove belt.
- Reverse procedure to install, adjust belt tension as follows:
- Loosen adjustment bolts then install a suitable belt tension gauge.
- Tighten pivot bolt enough to remove freeplay from pivot area.
- To adjust all belts except alternator, install square drive ratchet wrench or breaker bar to square hole in accessory bracket and tighte...
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COMPONENT LOCATION DIAGRAMS FOR Ford E Super Duty AUTOMOBILES
Component location diagrams for most Ford E Super Duty cars and light trucks sold in the U.S. from 1990+.
 Front Roof Trim Panel,Sun Visor, Lower Rear Body Side Trim Panel Diagram for 2002 Ford E Super Duty 6.8 V10 GASComponents on diagram: |
 Body Components & Connectors Diagram for 1997 Ford E Super Duty 5.4 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Ford E Super Duty AUTOMOBILES
OEM drawn wiring diagrams for most Ford E Super Duty cars and light trucks sold in the U.S.
 1999 Ford E Super Duty 5.4 V8 CNG Wiring DiagramComponents on diagram: |
 2002 Ford E Super Duty 6.8 V10 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford E Super Duty AUTOMOBILES
OEM TSB listings for most Ford E Super Duty cars and light trucks sold in the U.S. from 1985+.
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Document: NEW GASKET REMOVER/CLEANER AND SERVICE TIPS FOR ALUMINUM HEADS AND BLOCKS Vehicle: 2001 Ford E Super Duty 6.8 V10 GAS Auto Systems: |
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Document: FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS Vehicle: 2001 Ford E Super Duty 5.4 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford E Super Duty AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford E Super Duty cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford E Super Duty cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford E Super Duty cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford E Super Duty cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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