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1999 Ford E Super Duty CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1999 Ford E Super Duty car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford E Super Duty automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1999 Ford E Super Duty AUTOMOBILES
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Water Pump, Replace -> 1998 -> 1999-2000 -> 2.5L Engine -> 3.0L Engine -> 3.8L Engine -> 4.0L Engine -> 4.0L Pushrod Engine -> 4.0L SOHC Engine -> 4.2L Engine -> 4.6L, 5.4L & 6.8L Engines -> 5.0L Engine -> 7.3L Diesel Engine -> Diesel Engine -> Econoline -> Excursion -> Expedition & Navigator -> Explorer & Mountaineer -> F-Series -> Gasoline Engine -> Ranger -> Villager -> Windstar
Vehicle: 1999 Ford E Super Duty 5.4 V8 CNG
Econoline
4.2L Engine
- Drain coolant into suitable container.
- Remove fan and fan clutch.
- Remove accessory drive belt.
- Remove lower radiator hose from water pump.
- Disconnect engine harness from water pump mounting stud and water bypass tube.
- Remove A/C compressor support bracket.
- Remove bolts and pulley from water pump.
- Remove bypass tube from water pump.
- Remove bolts (A) and stud bolts (B), Fig. , from water pump, then remove pump from cover.
- Reverse procedure to install, noting the following:
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BRAKE SERVICE PROCEDURES FOR 1999 Ford E Super Duty AUTOMOBILES
Disc Brakes -> Precautions -> Brake Bleed -> Brake Disc Service -> Brake Linings -> Brake Roughness -> Caliper Inspection -> General Precautions
Vehicle: 1999 Ford E Super Duty 5.4 V8 CNG
Brake Linings
Remove both front wheels and inspect the brake discs, calipers and linings. (Wheel bearings should be inspected at this time and repacked if necessary).
Do not get any oil or grease on the linings. It is recommended that both front wheel sets be replaced whenever a respective shoe and lining is worn or damaged. Inspect and, if necessary, replace rear brake linings also.
If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.
Brake Roughness
The most common cause of brake chatter on disc brakes is a variation in thickness of ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1999 Ford E Super Duty AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Except Diesel Engines & Villager
Vehicle: 1999 Ford E Super Duty 6.8 V10 GAS
The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.
The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven 10 miles or more while it relearns its adaptive strategy.
On model...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1999 Ford E Super Duty AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 1999 Ford E Super Duty 5.4 V8 CNG
Single Cardan, Slip Yoke
Disassemble
Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.
- Index-mark the shaft components.
- Remove and discard all four snap rings.
- Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
- If necessary, use a pair of pliers to remove a bearing cup t...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1999 Ford E Super Duty AUTOMOBILES
Starter, Replace
Vehicle: 1999 Ford E Super Duty 5.4 V8 CNG
- Disconnect battery ground cable.
- Raise and support vehicle.
- When disconnecting hardshell connector at starter motor solenoid S-terminal, grasp plastic shell and pull off. Do not pull on wires.
- Pull straight off to prevent damage to connector and S-terminal.
- Replace damaged components, if required.
- Remove starter moto...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1999 Ford E Super Duty AUTOMOBILES
Ford Motor Co. Trucks -> Anti-Lock Or Rear Anti-Lock Brake System Warning ->
Vehicle: 1999 Ford E Super Duty 5.4 V8 CNG
Red and yellow indicator lamps are used to warn of system faults. The red lamp warns of such faults as low brake fluid level, parking brake On, system pressure differential and other system faults. The red indicator lamp will light for approximately two seconds during engine starting and should go off, unless parking brake is applied or a problem in the brake system exist. The red indicator lamp should reset after repairs to system have ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1999 Ford E Super Duty AUTOMOBILES
Radiator, Replace
Vehicle: 1999 Ford E Super Duty 7.3 V8 DIESEL
- Drain cooling system into a suitable container by removing radiator cap and opening draincock located at the lower rear corner of radiator tank.
- Remove rubber radiator overflow hose from radiator coolant recovery reservoir and disconnect it from radiator, Fig. .
- Remove fan shroud attaching bolts.
- Lift fan shroud back and drape it on fan.
- Loosen upper and lower hose clamps at radiator and remove upper radiator hose an...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1999 Ford E Super Duty AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1999 Ford E Super Duty 7.3 V8 DIESEL
- Loosen accessory adjustment bolt and pivot bolt.
- Remove belt.
- Reverse procedure to install, adjust belt tension as follows:
- Loosen adjustment bolts then install a suitable belt tension gauge.
- Tighten pivot bolt enough to remove freeplay from pivot area.
- To adjust all belts except alternator, install square drive ratchet wrench or breaker bar to square hole in accessory bracket and tighte...
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COMPONENT LOCATION DIAGRAMS FOR 1999 Ford E Super Duty AUTOMOBILES
Component location diagrams for most 1999 Ford E Super Duty cars and light trucks sold in the U.S. from 1990+.
 Rear Doors Diagram for 1999 Ford E Super Duty 5.4 V8 CNGComponents on diagram: |
 Body Diagram for 1999 Ford E Super Duty 5.4 V8 CNGComponents on diagram: |
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WIRING DIAGRAMS FOR 1999 Ford E Super Duty AUTOMOBILES
OEM drawn wiring diagrams for most 1999 Ford E Super Duty cars and light trucks sold in the U.S.
 1999 Ford E Super Duty 7.3 V8 DIESEL Wiring DiagramComponents on diagram: |
 1999 Ford E Super Duty 6.8 V10 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1999 Ford E Super Duty AUTOMOBILES
OEM TSB listings for most 1999 Ford E Super Duty cars and light trucks sold in the U.S. from 1985+.
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Document: SAFETY RECALL - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 1999 Ford E Super Duty 6.8 V10 GAS Auto Systems: |
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Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1999 Ford E Super Duty 7.3 V8 DIESEL Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1999 Ford E Super Duty AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1999 Ford E Super Duty cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1999 Ford E Super Duty cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1999 Ford E Super Duty cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1999 Ford E Super Duty cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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