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1999 Ford E Super Duty CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 1999 Ford E Super Duty AUTOMOBILES
General Service Domestic Vehicles -> 1998-2000 -> Oil Charge -> Alero & Malibu -> Bonneville, LeSabre & Park Avenue -> Camaro, Century & Firebird -> Caravan, Town & Country & Voyager -> Catera -> Cavalier & Sunfire -> Cherokee, Dakota, Full Size Pickups, Grand Cherokee & Wrangler -> Corvette -> DaimlerChrysler Corp. -> DeVille & Seville -> Eldorado -> Except Lincoln LS & Probe -> Except Talon -> Except Tracker -> Ford Motor Company -> Full Size & Ram Vans -> General Motors Corp. -> Geo Tracker -> Grand Prix, Impala, Intrigue, Lumina, Monte Carlo & Regal -> L-Series -> Light Trucks & Vans -> Lincoln LS -> Metro -> Passenger Cars -> Prizm -> Probe -> S-Series -> Saturn -> Talon
Vehicle: 1999 Ford E Super Duty 5.4 V8 CNG
DaimlerChrysler Corp.
Passenger Cars
Before installing replacement compressor, drain oil from replacement and failed compressors (drain oil from suction port). Add same amount of oil to replacement compressor as drained from failed compressor.
Remove defective components. Add the proper amount of oil to each replacement component. Most recovery/recycling equipment will measure the amount of oil being removed. This is the amount of oil to be added back to the system, follow manufactures instructions provided with the recovery/recycling station.
Except Talon
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BRAKE SERVICE PROCEDURES FOR 1999 Ford E Super Duty AUTOMOBILES
Anti-lock Brakes -> E-Series, Excursion, Expedition, Explorer, F-150/250LD, F-Super Duty Mountaineer, Navigator & Ranger (4WABS) -> Diagnosis & Testing -> 1997 -> 1997 E-Series -> 1997 Expedition -> 1997 Explorer -> 1997 F-150 -> 1997 Mountaineer -> 1997 Navigator -> 1997 Ranger -> 1997F-250LD -> 1998 E-Series -> 1998 Expedition -> 1998 Explorer -> 1998 F-150 -> 1998 F-250LD -> 1998 Mountaineer -> 1998 Navigator -> 1998 Ranger -> 1999 E-Series -> 1999 Expedition -> 1999 Explorer -> 1999 F-150 -> 1999 F-250LD -> 1999 Mountaineer -> 1999 Navigator -> 1999 Ranger -> 2000 E-Series -> 2000 Expedition -> 2000 Explorer -> 2000 F-150 -> 2000 Mountaineer -> 2000 Navigator -> 2000 Ranger -> 2001 E-Series -> 2001 Expedition -> 2001 Explorer -> 2001 F-150 -> 2001 Mountaineer -> 2001 Navigator -> 2001 Ranger -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Drive Cycle Tests -> Excursion -> Explorer & Mountaineer -> F-Super Duty Series -> F-Super Duty Series & Excursion -> Intermittent Diagnosis -> Quick Check -> Ranger -> System Pre-Check -> Wiring Diagrams
Vehicle: 1999 Ford E Super Duty 5.4 V8 CNG
Accessing Diagnostic Trouble Codes
- Connect New Generation STAR (NGS) Tester to Data Link Connector (DLC) located beneath instrument panel.
- Select vehicle to be tested from NGS menu.
- If NGS does not communicate with vehicle, proceed as follows:
- Ensure program card is properly installed.
- Inspect connections to vehicle.
- Ensure ignition is in On position.
- If NGS still does not communicate with vehicle, refer to NGS Tester manual.
- Follow NGS Tester instructions to retrieve DTC's.
Diagnostic Trouble Code Interpretation
Refer to Figs. through for diagnostic trouble code interpretation.
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1999 Ford E Super Duty AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> 1991-06 Econoline
Vehicle: 1999 Ford E Super Duty 6.8 V10 GAS
The inertia switch is ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1999 Ford E Super Duty AUTOMOBILES
DRIVESHAFT, Replace -> One Piece Driveshaft -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1999 Ford E Super Duty 5.4 V8 CNG
One Piece Driveshaft
- Raise and support vehicle.
- To maintain driveline balance, index-mark driveshaft flange yoke and pinion flange.
- Index-mark driveshaft yoke and transmission tailshaft. Do not allow output shaft to turn.
- Remove four bolts.
- Disconnect driveshaft flange yoke from pinion flange, using a suitable tool as shown. Driveshaft flange yoke fits tightly on pinion flange pilot. Never hammer on driveshaft or any of its components to disconnect yoke from flange. Pry only in area shown, with a suitable tool, to disconnect yoke from flange.
- Lower driveshaft and slide it off outp...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1999 Ford E Super Duty AUTOMOBILES
Starter, Replace
Vehicle: 1999 Ford E Super Duty 5.4 V8 CNG
- Disconnect battery ground cable.
- Raise and support vehicle.
- When disconnecting hardshell connector at starter motor solenoid S-terminal, grasp plastic shell and pull off. Do not pull on wires.
- Pull straight off to prevent damage to connector and S-terminal.
- Replace damaged components, if required.
- Remove starter moto...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1999 Ford E Super Duty AUTOMOBILES
Ford Motor Co. Trucks -> Electronic Throttle Control ->
Vehicle: 1999 Ford E Super Duty 6.8 V10 GAS
Electronic throttle displays when the system has malfunctioned and the engine has defaulted to a limp-home operation. On vehicles equipped with ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1999 Ford E Super Duty AUTOMOBILES
Radiator, Replace
Vehicle: 1999 Ford E Super Duty 7.3 V8 DIESEL
- Drain cooling system into a suitable container by removing radiator cap and opening draincock located at the lower rear corner of radiator tank.
- Remove rubber radiator overflow hose from radiator coolant recovery reservoir and disconnect it from radiator, Fig. .
- Remove fan shroud attaching bolts.
- Lift fan shroud back and drape it on fan.
- Loosen upper and lower hose clamps at radiator and remove upper radiator hose an...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1999 Ford E Super Duty AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1999 Ford E Super Duty 6.8 V10 GAS
- Rotate drive belt tensioner counterclockwise, using a 1/2 square hole in drive belt tensioner pull...
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COMPONENT LOCATION DIAGRAMS FOR 1999 Ford E Super Duty AUTOMOBILES
Component location diagrams for most 1999 Ford E Super Duty cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 1999 Ford E Super Duty AUTOMOBILES
OEM drawn wiring diagrams for most 1999 Ford E Super Duty cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1999 Ford E Super Duty AUTOMOBILES
OEM TSB listings for most 1999 Ford E Super Duty cars and light trucks sold in the U.S. from 1985+.
Document: SAFETY RECALL - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 1999 Ford E Super Duty 6.8 V10 GAS Auto Systems: |
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1999 Ford E Super Duty 7.3 V8 DIESEL Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1999 Ford E Super Duty AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1999 Ford E Super Duty cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1999 Ford E Super Duty cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1999 Ford E Super Duty cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1999 Ford E Super Duty cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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