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2000 Ford E Super Duty CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 2000 Ford E Super Duty AUTOMOBILES
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> A/C Compressor Clutch Cycle Switch, Replace -> Econoline, Excursion, Explorer, F-Series & Mountaineer, Villager & Windstar -> Expedition & Navigator -> Ranger
Vehicle: 2000 Ford E Super Duty 6.8 V10 GAS
Econoline, Excursion, Explorer, F-Series & Mountaineer, Villager & Windstar
The A/C cycling switch is mounted on a Schrader valve type fitting on top of the suction accumulator/drier. It is not necessary to discharge the refrigerant system to remove the A/C cycling switch.
- Disconnect A/C cycling switch connector.
- Remove A/C clutch cycling switch from accumulator/drier.
- Reverse procedure to install.
Expedition & Navigator
- On 1999-2000 models, remove junction block splash shield, connector and screws, then th...
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BRAKE SERVICE PROCEDURES FOR 2000 Ford E Super Duty AUTOMOBILES
Disc Brakes -> Rotor Replacement -> Aerostar -> Dana -> E-Series -> Escape -> Expedition, Navigator, F-150 & F-250LD -> Explorer, Mountaineer & Ranger -> F-Super Duty Series -> Ford -> Front -> Installation -> Rear -> Removal -> Windstar & Villager
Vehicle: 2000 Ford E Super Duty 6.8 V10 GAS
Aerostar
Removal
- Remove sufficient brake fluid from master cylinder reservoir.
- Raise and support vehicle, then remove tire and wheel assembly.
- Remove disc brake caliper as outlined in "Caliper Service".
- On models equipped with 2WD, remove hub grease cap, cotter pin, nut retainer, hub spindle nut and front outer wheel bearing washer, then remove outer wheel bearing.
- On all models, remove front disc brake hub and rotor.
- On models equipped with 4WD, remove hub as outlined under "Halfshaft, Replace," in "All Wheel Drive System."
Installation
- On models equipped with 2WD, install front disc brake ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2000 Ford E Super Duty AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1993-06 Econoline w/Gasoline Engine -> Normal Service -> Severe Service
Vehicle: 2000 Ford E Super Duty 6.8 V10 GAS
Normal Service
Replace ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2000 Ford E Super Duty AUTOMOBILES
DRIVESHAFT, Replace -> One Piece Driveshaft -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 2000 Ford E Super Duty 6.8 V10 GAS
One Piece Driveshaft
- Raise and support vehicle.
- To maintain driveline balance, index-mark driveshaft flange yoke and pinion flange.
- Index-mark driveshaft yoke and transmission tailshaft. Do not allow output shaft to turn.
- Remove four bolts.
- Disconnect driveshaft flange yoke from pinion flange, using a suitable tool as shown. Driveshaft flange yoke fits tightly on pinion flange pilot. Never hammer on driveshaft or any of its components to disconnect yoke from flange. Pry only in area shown, with a suitable tool, to disconnect yoke from flange.
- Lower driveshaft and slide it off outp...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2000 Ford E Super Duty AUTOMOBILES
Starter, Replace
Vehicle: 2000 Ford E Super Duty 7.3 V8 DIESEL
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect starter motor electrical connectors.
- Remove B+ and S nuts.
- Remove battery cable.
- Remove starter solenoid wire.
- Remove starter motor ground cable nut and starter motor ground cable.
- ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2000 Ford E Super Duty AUTOMOBILES
Ford Motor Co. Trucks -> Emission Maintenance Reminder Indicator ->
Vehicle: 2000 Ford E Super Duty 7.3 V8 DIESEL
This lamp should light after approximately 60,000 miles of operation, Fig. . The amber lens lamp is located on the instrument panel and has the word Emissions, Emiss or EGR printed on it. After performing the required emission control maintenance, the module must be replaced or reset, depending on type of module used. On module equipped with reset feature, reset the module as follows:
- Turn ignition Off.
- On Aerostar models, the module is located under the instrument panel near the bulkhead connector.
- On Bronco, Explorer and F-Series, the module is attached to the instrument cluster to the left of ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2000 Ford E Super Duty AUTOMOBILES
Radiator, Replace
Vehicle: 2000 Ford E Super Duty 5.4 V8 GAS
- Drain cooling system into a suitable container.
- Remove front air deflector if necessary.
- Using a suitable fan clutch holding tool and fan clutch wrench tool remove fan blade and lefthand thread clutch.
- Disconnect and plug transmission ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2000 Ford E Super Duty AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2000 Ford E Super Duty 7.3 V8 DIESEL
- Loosen accessory adjustment bolt and pivot bolt.
- Remove belt.
- Reverse procedure to install, adjust belt tension as follows:
- Loosen adjustment bolts then install a suitable belt tension gauge.
- Tighten pivot bolt enough to remove freeplay from pivot area.
- To adjust all belts except alternator, install square drive ratchet wrench or breaker bar to square hole in accessory bracket and tighte...
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COMPONENT LOCATION DIAGRAMS FOR 2000 Ford E Super Duty AUTOMOBILES
Component location diagrams for most 2000 Ford E Super Duty cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 2000 Ford E Super Duty AUTOMOBILES
OEM drawn wiring diagrams for most 2000 Ford E Super Duty cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2000 Ford E Super Duty AUTOMOBILES
OEM TSB listings for most 2000 Ford E Super Duty cars and light trucks sold in the U.S. from 1985+.
Document: RECALL - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 2000 Ford E Super Duty 5.4 V8 GAS Auto Systems: |
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 2000 Ford E Super Duty 5.4 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2000 Ford E Super Duty AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2000 Ford E Super Duty cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2000 Ford E Super Duty cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2000 Ford E Super Duty cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2000 Ford E Super Duty cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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