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Ford F-150 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Pressure Cutoff Switch, Replace
Vehicle: 2001 Ford F-150 Pickup HARLEY-DAVIDSON Edition 5.4 V8 GAS
- Disconnect electrical connector.
- Remove pressure cutoff switch.
- Reverse procedure to install...
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BRAKE SERVICE PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+.
Power Brake Units -> Bendix Vacuum Brake Booster -> Description
Vehicle: 1996 Ford F-150 Pickup 4.9 L6 BI-FUEL
The single and tandem vacuum boosters are self contained vacuum hydraulic power braking units. These are vacuum suspended units that use vacuum and atmospheric pressure for their power.
On gasoline engine vehicles, vacuum is supplied through a fitting in the intake manifold. On diesel engine vehicles, vacuum is supplied through a vacuum pump.
The three basic elements of the booster are the vacuum power chamber, mechanically actuated booster check va...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford F-150 Pickup cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> 1999-03 F150 & 1997-2002 Expedition, Navigator & 1997-99 F250LD
Vehicle: 2003 Ford F-150 Pickup 4.2 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front
Vehicle: 1991 Ford F-150 Pickup Super CAB 4.9 L6 GAS
Front
Warning: The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension vehicle. This can be accomplished by turning off the air suspension switch located in the righthand kick panel area. Failure to do so can result in unexpected inflation or deflation of the air springs, which can result in shifting of the vehicle during these operations.
- With vehicle in NEUTRAL, position on a hoist.
- Remove the front wheel and tire assembly.
- Remove dust cap and nut from axle halfsha...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1999 Ford F-150 Pickup 4.6 V8 GAS
- Remove battery ground cable.
- On models equipped with air suspension, turn air suspension switch to off position.
- On all models, raise and support vehicle.
- Remove starter solenoid terminal cover.
- Disconnect starter motor electrical connections.
- Remove starter motor ground cable and nut.
- R...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Ford F-150 Pickup cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Ford Motor Co. -> 1997-2007 Expedition, F-150, Navigator, 2002 Blackwood & 2006-07 Mark LT
Vehicle: 1997 Ford F-150 Pickup Super CAB 4.2 V6 GAS
On these models, the cabin air filter is an option.
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- From under passenger side of the instrument panel behind the glove compartment, remove the cabin air filter cover to the bottom of the heater plenu...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford F-150 Pickup cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Severity Indicator ->
Vehicle: 1998 Ford F-150 Pickup Super CAB 4.6 V8 GAS
This indicator will display the severity color of RED when low oil pressure, charging system malfunction, engine coolant overheating or door ajar problems ar...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford F-150 Pickup cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1991 Ford F-150 Pickup 5.0 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp at radiator outlet and remove hose.
- Reposition hose clamp at water pump and remove hose.
- Remove hose from vehicle.
- Reverse procedure to install.
Upper
- Drain cooling system into a s...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford F-150 Pickup AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford F-150 Pickup cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Automatic Tension -> Manual Tension
Vehicle: 1994 Ford F-150 Pickup 5.8 V8 GAS
Automatic Tension
- Install suitable 5/16 inch closed end wrench on tensioner pulley bolt, then lift tensioner arm away from belt. Do not use socket and ratchet.
- Remove belt, slowly release tensioner. Do not allow tensioner to snap back, as damage may result.
- Reverse procedure to install.
Manual Tension
- Loosen accessory adjustment bolt and pivot bolt.
- Remove belt.
- Reverse procedure to install, adjust belt tension as follows:
- Lo...
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COMPONENT LOCATION DIAGRAMS FOR Ford F-150 Pickup AUTOMOBILES
Component location diagrams for most Ford F-150 Pickup cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR Ford F-150 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most Ford F-150 Pickup cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford F-150 Pickup AUTOMOBILES
OEM TSB listings for most Ford F-150 Pickup cars and light trucks sold in the U.S. from 1985+.
Document: 5.0L - KNOCK NOISE/MAIN BEARING CLEARANCE *87-06-09 Vehicle: 1987 Ford F-150 Pickup Super CAB 5.0 V8 GAS Symptoms: |
Document: SORT AND RETURN INFORMATION - FAN ASSEMBLY Vehicle: 1985 Ford F-150 Pickup 4.9 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford F-150 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford F-150 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford F-150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford F-150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford F-150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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