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Ford E-150 Econoline CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford E-150 Econoline car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford E-150 Econoline automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> EVAPORATOR CORE, REPLACE -> AEROSTAR -> Auxiliary Evaporator -> BRONCO & F-SERIES -> ECONOLINE -> EXPLORER & RANGER -> Standard Evaporator -> VILLAGER -> WINDSTAR
Vehicle: 1995 Ford E-150 Econoline Club Wagon 4.9 L6 GAS
ECONOLINE
Standard Evaporator
- Partially drain engine coolant and disconnect heater hoses from heater core.
- Remove battery from vehicle, discharge and recover system refrigerant.
- Disconnect electrical connectors from blower resistor and pressure switch, Fig. .
- Disconnect EEC-IV harness.
- Disconnect suction line from accumulator/drier, Fig. , liquid line from evaporator core and the discharge line. Plug all open connections to prevent entry of dirt and moisture into system.
- Remove drain tube from bottom of evaporator ca...
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BRAKE SERVICE PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Replacement -> Aerostar -> Bendix Hydro-Boost Brake Booster -> Bendix Hydro-Max Brake Booster -> E-Series, F-250HD, F-350 & F-Super Duty -> Escape -> Excursion -> Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, F-250LD, Mountaineer & Navigator -> Installation -> Master Cylinder -> Ranger -> Removal -> Villager -> Windstar
Vehicle: 1997 Ford E-150 Econoline 5.4 V8 GAS
Master Cylinder
Aerostar
Use care when removing the brake master cylinder to avoid scratching the exposed primary piston.
- Disconnect wiring harness from low fluid level warning switch in master cylinder reservoir, then the low fluid warning switch from master cylinder.
- Disconnect brake pressure differential valve warning lamp switch from combination valve, then the front and rear brake tubes from master cylinder.
- Remove nuts attaching master cylinder and booster bracket holder to power brake booster.
- Discard fluid from master cylinder, allowing fluid to pour through reservoir fi...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford E-150 Econoline cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Except Diesel Engines & Villager
Vehicle: 1998 Ford E-150 Econoline 5.4 V8 GAS
The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.
The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven 10 miles or more while it relearns its adaptive strategy.
On model...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 1996 Ford E-150 Econoline 4.9 L6 GAS
Single Cardan, Slip Yoke
Disassemble
Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.
- Index-mark the shaft components.
- Remove and discard all four snap rings.
- Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
- If necessary, use a pair of pliers to remove a bearing cup t...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+.
Alternator, Replace -> Dual Alternator -> Single Alternator
Vehicle: 2000 Ford E-150 Econoline 4.2 V6 GAS
Single Alternator
- Disconnect battery ground cable.
- Remove air cleaner assembly.
- Disconnect wire harness connectors from voltage regulator.
- Remove accessory drive belt.
- Remove alternator mounting bolts, then alternator from vehicle.
- Remove alternator fan shield, if equipped.
- Reverse procedure to install, noting the following:
- Torque alternator mounting bolts to 40 ft. lbs.
- Torque alternator B+ terminal nut to 106 in. lbs.
- Torque pulley nut to 95 ft. lbs.
Dual Alternator
- Disconnect battery ground cable.
- Remove air cleaner ass...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford E-150 Econoline cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Low Coolant Lamp ->
Vehicle: 1992 Ford E-150 Econoline Club Wagon 5.8 V8 GAS
This lamp should light when engine coolant level in the radiator drops below a predetermined le...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1993 Ford E-150 Econoline Club Wagon 4.9 L6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at intake manifold.
- Remove hose from intake manifold.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to insta...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford E-150 Econoline cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2004 Ford E-150 Econoline 5.4 V8 GAS
- Rotate drive belt tensioner counterclockwise, using a 1/2 square hole in drive belt tensioner pull...
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COMPONENT LOCATION DIAGRAMS FOR Ford E-150 Econoline AUTOMOBILES
Component location diagrams for most Ford E-150 Econoline cars and light trucks sold in the U.S. from 1990+.
 Behind LH Side Of I/P Diagram for 1989 Ford E-150 Econoline 5.0 V8 GASComponents on diagram: |
 Diagram for 1990 Ford E-150 Econoline 4.9 L6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Ford E-150 Econoline AUTOMOBILES
OEM drawn wiring diagrams for most Ford E-150 Econoline cars and light trucks sold in the U.S.
 1993 Ford E-150 Econoline Club Wagon 4.9 L6 GAS Wiring DiagramComponents on diagram: |
 2003 Ford E-150 Econoline 4.6 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford E-150 Econoline AUTOMOBILES
OEM TSB listings for most Ford E-150 Econoline cars and light trucks sold in the U.S. from 1985+.
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Document: FRAME - #1 CROSSMEMBER - SNAP/POP SOUND - REPAIR Vehicle: 1986 Ford E-150 Econoline Super 5.0 V8 GAS Symptoms: |
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Document: CLUNK OR BUMP WHEN STARTING FROM A STOP - REVISED Vehicle: 2000 Ford E-150 Econoline 4.2 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford E-150 Econoline AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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