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1999 Ford E-150 Econoline CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1999 Ford E-150 Econoline AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 1999 Ford E-150 Econoline 5.4 V8 GAS
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BRAKE SERVICE PROCEDURES FOR 1999 Ford E-150 Econoline AUTOMOBILES
Anti-lock Brakes -> Aerostar, E-Series, F-Series & Ranger (RABS) -> Description -> Component Locations -> Operation -> System Self-Test
Vehicle: 1999 Ford E-150 Econoline 4.2 V6 GAS
Operation
The rear anti-lock brake system monitors rear wheel speed through a rear axle mounted sensor. If a lockup condition begins to develop, the ABS control module will control hydraulic pressure to the rear brakes, inhibiting wheel lockup.
Component Locations
Refer to Figs. through for RABS component locations.
System Self-Test
The ABS control module performs system tests during vehicle start-up and normal operation. The ABS valve assembly, sensor and fluid level circuits are monit...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1999 Ford E-150 Econoline AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Gasoline Fuel Injected Engines Except Escape, Freestar, Mariner, Monterey, Villager, 2005-06 Aviator, Explorer & Mountaineer, 2005-06 Expedition & Navigator & 2004-06 F150 & Mark LT
Vehicle: 1999 Ford E-150 Econoline 4.2 V6 GAS
The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.
The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.
After the battery ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1999 Ford E-150 Econoline AUTOMOBILES
DRIVESHAFT, Replace -> One Piece Driveshaft -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1999 Ford E-150 Econoline 4.6 V8 GAS
One Piece Driveshaft
- Raise and support vehicle.
- To maintain driveline balance, index-mark driveshaft flange yoke and pinion flange.
- Index-mark driveshaft yoke and transmission tailshaft. Do not allow output shaft to turn.
- Remove four bolts.
- Disconnect driveshaft flange yoke from pinion flange, using a suitable tool as shown. Driveshaft flange yoke fits tightly on pinion flange pilot. Never hammer on driveshaft or any of its components to disconnect yoke from flange. Pry only in area shown, with a suitable tool, to disconnect yoke from flange.
- Lower driveshaft and slide it off outp...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1999 Ford E-150 Econoline AUTOMOBILES
Alternator, Replace -> Dual Alternator -> Single Alternator
Vehicle: 1999 Ford E-150 Econoline 4.2 V6 GAS
Single Alternator
- Disconnect battery ground cable.
- Remove air cleaner assembly.
- Disconnect wire harness connectors from voltage regulator.
- Remove accessory drive belt.
- Remove alternator mounting bolts, then alternator from vehicle.
- Remove alternator fan shield, if equipped.
- Reverse procedure to install, noting the following:
- Torque alternator mounting bolts to 40 ft. lbs.
- Torque alternator B+ terminal nut to 106 in. lbs.
- Torque pulley nut to 95 ft. lbs.
Dual Alternator
- Disconnect battery ground cable.
- Remove air cleaner ass...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1999 Ford E-150 Econoline AUTOMOBILES
Ford Motor Co. Trucks -> Diesel Engine Air Filter Restriction Warning System -> E-Series
Vehicle: 1999 Ford E-150 Econoline 4.2 V6 GAS
These models have an air filter restriction gauge located on the clean air side of the air cleaner upper housing. It has a colored indicator which alerts the operator ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1999 Ford E-150 Econoline AUTOMOBILES
Radiator, Replace
Vehicle: 1999 Ford E-150 Econoline 4.6 V8 GAS
- Drain cooling system into a suitable container.
- Remove front air deflector if necessary.
- Using a suitable fan clutch holding tool and fan clutch wrench tool remove fan blade and lefthand thread clutch.
- Disconnect and plug transmission ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1999 Ford E-150 Econoline AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1999 Ford E-150 Econoline 4.6 V8 GAS
- Rotate drive belt tensioner counterclockwise, using a 1/2 square hole in drive belt tensioner pull...
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COMPONENT LOCATION DIAGRAMS FOR 1999 Ford E-150 Econoline AUTOMOBILES
Component location diagrams for most 1999 Ford E-150 Econoline cars and light trucks sold in the U.S. from 1990+.
Engine Components Diagram for 1999 Ford E-150 Econoline 4.6 V8 GAS Components on diagram: |
Transmission Diagram for 1999 Ford E-150 Econoline 4.6 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1999 Ford E-150 Econoline AUTOMOBILES
OEM drawn wiring diagrams for most 1999 Ford E-150 Econoline cars and light trucks sold in the U.S.
1999 Ford E-150 Econoline 5.4 V8 GAS Wiring Diagram Components on diagram: |
1999 Ford E-150 Econoline 4.2 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1999 Ford E-150 Econoline AUTOMOBILES
OEM TSB listings for most 1999 Ford E-150 Econoline cars and light trucks sold in the U.S. from 1985+.
Document: RECALL - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1999 Ford E-150 Econoline 4.6 V8 GAS Auto Systems: |
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1999 Ford E-150 Econoline 4.6 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1999 Ford E-150 Econoline AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1999 Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1999 Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1999 Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1999 Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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