2002 Ford E-150 Econoline REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2002 Ford E-150 Econoline CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Ford E-150 Econoline car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford E-150 Econoline automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Ford E-150 Econoline vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford E-150 Econoline AUTOMOBILES

Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 2002 Ford E-150 Econoline 5.4 V8 GAS

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BRAKE SERVICE PROCEDURES FOR 2002 Ford E-150 Econoline AUTOMOBILES

Disc Brakes -> Brake Pad Service
Vehicle: 2002 Ford E-150 Econoline 4.2 V6 GAS

  • Remove and discard a portion of brake fluid from master cylinder.
  • Raise and support vehicle, then remove wheel and tire assembly.
  • Unclip speed sensor wiring from brake hose.
  • Remov...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Ford E-150 Econoline AUTOMOBILES

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Except Diesel Engines & Villager
Vehicle: 2002 Ford E-150 Econoline 4.2 V6 GAS

The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.

The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven 10 miles or more while it relearns its adaptive strategy.

On model...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Ford E-150 Econoline AUTOMOBILES

DRIVESHAFT, Replace -> One Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 2002 Ford E-150 Econoline 5.4 V8 GAS

One Piece Driveshaft

  • Raise and support vehicle.
  • To maintain driveline balance, index-mark driveshaft flange yoke and pinion flange.
  • Index-mark driveshaft yoke and transmission tailshaft. Do not allow output shaft to turn.
  • Remove four bolts.
  • Disconnect driveshaft flange yoke from pinion flange, using a suitable tool as shown. Driveshaft flange yoke fits tightly on pinion flange pilot. Never hammer on driveshaft or any of its components to disconnect yoke from flange. Pry only in area shown, with a suitable tool, to disconnect yoke from flange.
  • Lower driveshaft and slide it off outp...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Ford E-150 Econoline AUTOMOBILES

Starter, Replace
Vehicle: 2002 Ford E-150 Econoline 4.6 V8 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove starter solenoid terminal cover.
  • Disconnect starter motor electrical connections.
  • Remove starter motor mounting bolts and stud.
  • Remove starter motor from vehicle.
  • Reverse pr...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Ford E-150 Econoline AUTOMOBILES

Ford Motor Co. Trucks -> Check Fuel Cap Lamp ->
Vehicle: 2002 Ford E-150 Econoline 4.2 V6 GAS

The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. If the lamp remains...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Ford E-150 Econoline AUTOMOBILES

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2002 Ford E-150 Econoline 4.2 V6 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater core inlet hose clamp at heater tube assembly.
  • Remove hose from heater tube assembly.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Remove hose from vehicle.
  • Reverse procedure to in...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Ford E-150 Econoline AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2002 Ford E-150 Econoline 4.6 V8 GAS

  • Rotate drive belt tensioner counterclockwise, using a 1/2 square hole in drive belt tensioner pull...

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COMPONENT LOCATION DIAGRAMS FOR 2002 Ford E-150 Econoline AUTOMOBILES

Component location diagrams for most 2002 Ford E-150 Econoline cars and light trucks sold in the U.S. from 1990+.

Front Seat-Manual Diagram for 2002 Ford E-150 Econoline  4.2 V6 GASFront Seat-Manual Diagram for 2002 Ford E-150 Econoline 4.2 V6 GAS

Components on diagram:
  • Front Seat Back Pivot Side Outer Cover
  • Front Seat Cushion
  • Front Seat Track
  • Passenger Seat Support
  • Vehicle Underbody,Rear Natural Gas Vehicle Diagram for 2002 Ford E-150 Econoline  4.6 V8 GASVehicle Underbody,Rear Natural Gas Vehicle Diagram for 2002 Ford E-150 Econoline 4.6 V8 GAS

    Components on diagram:
  • Rear Axle Speed Sensor
  • Fuel Tank Pressure Transducer Sensor
  • Midship Fuel Tank Valve
  • Connector C-455
  • Aft-Axle Fuel Tank Valve
  • CLICK HERE TO GET FULL ACCESS TO 2002 Ford E-150 Econoline PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Ford E-150 Econoline AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Ford E-150 Econoline cars and light trucks sold in the U.S.

    2002 Ford E-150 Econoline  4.2 V6 GAS Wiring Diagram2002 Ford E-150 Econoline 4.2 V6 GAS Wiring Diagram

    Components on diagram:
  • Fuel Pump
  • Battery
  • Stop Lamp Relay
  • Blower Motor Relay
  • ABS Control Module
  • 2002 Ford E-150 Econoline  5.4 V8 GAS Wiring Diagram2002 Ford E-150 Econoline 5.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Stop Lamp Relay
  • ABS Relay
  • Blower Motor Relay
  • ABS Control Module
  • Fuel Pump Module
  • CLICK HERE TO GET FULL ACCESS TO 2002 Ford E-150 Econoline WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2002 Ford E-150 Econoline AUTOMOBILES

    OEM TSB listings for most 2002 Ford E-150 Econoline cars and light trucks sold in the U.S. from 1985+.

    Document: RECALL - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS
    Vehicle: 2002 Ford E-150 Econoline 4.6 V8 GAS

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS
    Vehicle: 2002 Ford E-150 Econoline 4.6 V8 GAS

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • CLICK HERE TO GET FULL ACCESS TO 2002 Ford E-150 Econoline TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Ford E-150 Econoline AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford E-150 Econoline SPECIFICATIONS DATA!

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