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Ford E-450 Econoline CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford E-450 Econoline car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford E-450 Econoline automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Ford E-450 Econoline AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford E-450 Econoline cars and light trucks from 1990+
Component Replacement & Adjustment -> Econoline -> Cooling System Bleed
Vehicle: 2004 Ford E-450 Econoline 6.0 V8 DIESEL
There is no specific c...
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BRAKE SERVICE PROCEDURES FOR Ford E-450 Econoline AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford E-450 Econoline cars and light trucks from 1990+.
Power Brake Units -> Bendix Vacuum Brake Booster -> Description
Vehicle: 2005 Ford E-450 Econoline 6.0 V8 DIESEL
The single and tandem vacuum boosters, Figs. and , are self contained vacuum hydraulic power braking units. These are vacuum suspended units that use vacuum and atmospheric pressure for their power.
On models equipped with gasoline engines, vacuum is supplied through a fitting in the intake manifold. On models equipped with diesel engines, vacuum is supplied through a vacuum pump.
The three basic elements of the booster are the vacuum power chamber, mechanically actua...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford E-450 Econoline AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford E-450 Econoline cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> 1991-06 Econoline
Vehicle: 2003 Ford E-450 Econoline 5.4 V8 GAS
The inertia switch is ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford E-450 Econoline AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford E-450 Econoline cars and light trucks from 1990+.
DRIVESHAFT, Replace -> One Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 2003 Ford E-450 Econoline 5.4 V8 GAS
One Piece Driveshaft
- Raise and support vehicle.
- To maintain driveline balance, index-mark driveshaft flange yoke and pinion flange.
- Index-mark driveshaft yoke and transmission tailshaft. Do not allow output shaft to turn.
- Remove four bolts.
- Disconnect driveshaft flange yoke from pinion flange, using a suitable tool as shown. Driveshaft flange yoke fits tightly on pinion flange pilot. Never hammer on driveshaft or any of its components to disconnect yoke from flange. Pry only in area shown, with a suitable tool, to disconnect yoke from flange.
- Lower driveshaft and slide it off outp...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford E-450 Econoline AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford E-450 Econoline cars and light trucks from 1990+.
Alternator, Replace -> Dual Alternator -> Single Alternator
Vehicle: 2004 Ford E-450 Econoline 6.0 V8 DIESEL
Single Alternator
- Disconnect both battery ground cables.
- Remove bolt and position manifold absolute pressure sensor aside.
- Remove bolt and position ground strap aside.
- Remove bracket bolts and position power steering fluid reservoir aside.
- Remove bolts and position cowl wire harness aside.
- Remove intercooler tube bracket.
- Remove left stud nut.
- Remove bracket screws.
- Remove right stud nut.
- Loosen clamps and remove intercooler tube.
- Rotate accessory drive belt tensioner clockwise and remove alternator drive belt.
- Remove transmission dipstick tube bracket nut from alternator and position b...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford E-450 Econoline AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford E-450 Econoline cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Low Coolant Lamp ->
Vehicle: 2003 Ford E-450 Econoline 5.4 V8 GAS
This lamp should light when engine coolant level in the radiator drops below a predetermined le...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford E-450 Econoline AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford E-450 Econoline cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2003 Ford E-450 Econoline 6.8 V10 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at heater tube assembly.
- Remove hose from heater tube assembly.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford E-450 Econoline AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford E-450 Econoline cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2003 Ford E-450 Econoline 7.3 V8 DIESEL
- Use 1/2 square hole in drive belt tensioner pulley hub to rotate drive belt tensioner and remove drive...
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COMPONENT LOCATION DIAGRAMS FOR Ford E-450 Econoline AUTOMOBILES
Component location diagrams for most Ford E-450 Econoline cars and light trucks sold in the U.S. from 1990+.
 Rear Disc Brake Components Diagram for 2003 Ford E-450 Econoline 6.8 V10 GASComponents on diagram: |
 Engine Diagram for 2005 Ford E-450 Econoline 6.8 V10 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Ford E-450 Econoline AUTOMOBILES
OEM drawn wiring diagrams for most Ford E-450 Econoline cars and light trucks sold in the U.S.
 2003 Ford E-450 Econoline 6.8 V10 GAS Wiring DiagramComponents on diagram: |
 2004 Ford E-450 Econoline 5.4 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford E-450 Econoline AUTOMOBILES
OEM TSB listings for most Ford E-450 Econoline cars and light trucks sold in the U.S. from 1985+.
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Document: CYLINDER HEAD DECK LEAK - NEW "SERVICE-ONLY" GASKET AND CYLINDER HEAD KITS AVAILABILITY Vehicle: 2003 Ford E-450 Econoline 5.4 V8 GAS Symptoms: |
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Document: CLUNK OR BUMP WHEN STARTING FROM A STOP Vehicle: 2005 Ford E-450 Econoline 6.8 V10 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford E-450 Econoline AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford E-450 Econoline cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford E-450 Econoline cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford E-450 Econoline cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford E-450 Econoline cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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