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Ford E-450 Econoline CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford E-450 Econoline car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford E-450 Econoline automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Ford E-450 Econoline AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford E-450 Econoline cars and light trucks from 1990+
Component Replacement & Adjustment -> Econoline -> Evaporator Core, Replace -> Auxiliary -> Front
Vehicle: 2004 Ford E-450 Econoline 5.4 V8 GAS
Front
- Recover refrigerant as outlined under .
- Remove battery, mounting screws and tray.
- Remove mounting screw and position oil fill pipe aside.
- Remove mounting screws and position windshield washer reservoir aside.
- Disconnect evaporator discharge line using suitable wrench on each side of fitting.
- On models equipped less auxiliary air conditioning, remove screw and disconnect compressor suction line, Fig. .
- On models equipped with auxiliary air conditioning, disconnect suction accumulator/drier line spring lock connector, Fig....
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BRAKE SERVICE PROCEDURES FOR Ford E-450 Econoline AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford E-450 Econoline cars and light trucks from 1990+.
Disc Brakes -> Brake Pad Service
Vehicle: 2003 Ford E-450 Econoline 6.8 V10 GAS
- Remove and discard a portion of brake fluid from master cylinder.
- Raise and support vehicle, then remove wheel and tire assembly.
- Unclip speed sensor wiring from brake hose.
- Remov...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford E-450 Econoline AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford E-450 Econoline cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> 1991-06 Econoline
Vehicle: 2005 Ford E-450 Econoline 6.8 V10 GAS
The inertia switch is ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford E-450 Econoline AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford E-450 Econoline cars and light trucks from 1990+.
DRIVESHAFT, Replace -> One Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 2003 Ford E-450 Econoline 5.4 V8 GAS
One Piece Driveshaft
- Raise and support vehicle.
- To maintain driveline balance, index-mark driveshaft flange yoke and pinion flange.
- Index-mark driveshaft yoke and transmission tailshaft. Do not allow output shaft to turn.
- Remove four bolts.
- Disconnect driveshaft flange yoke from pinion flange, using a suitable tool as shown. Driveshaft flange yoke fits tightly on pinion flange pilot. Never hammer on driveshaft or any of its components to disconnect yoke from flange. Pry only in area shown, with a suitable tool, to disconnect yoke from flange.
- Lower driveshaft and slide it off outp...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford E-450 Econoline AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford E-450 Econoline cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2003 Ford E-450 Econoline 6.8 V10 GAS
- Disconnect battery ground cable.
- Disconnect air cleaner assembly.
- Loosen worm clamp.
- Remove bolts and pull air cleaner assembly away from its mounted position.
- Disconnect mass air flow sensor electrical connector.
- Position alternator drive belt aside.
- Disconnect alt...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford E-450 Econoline AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford E-450 Econoline cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Charge System Warning Indicator ->
Vehicle: 2004 Ford E-450 Econoline 6.0 V8 DIESEL
The charge system warning indicator lamps are used to warn of no alternator output. When ignition switch contacts are closed, current flows through charge indicator and pa...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford E-450 Econoline AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford E-450 Econoline cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2005 Ford E-450 Econoline 6.8 V10 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at heater tube assembly.
- Remove hose from heater tube assembly.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford E-450 Econoline AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford E-450 Econoline cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2003 Ford E-450 Econoline 7.3 V8 DIESEL
- Use 1/2 square hole in drive belt tensioner pulley hub to rotate drive belt tensioner and remove drive...
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COMPONENT LOCATION DIAGRAMS FOR Ford E-450 Econoline AUTOMOBILES
Component location diagrams for most Ford E-450 Econoline cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Diagram for 2003 Ford E-450 Econoline 6.8 V10 GASComponents on diagram: |
 6.0L Diesel Engine Diagram for 2005 Ford E-450 Econoline 6.0 V8 DIESELComponents on diagram: |
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WIRING DIAGRAMS FOR Ford E-450 Econoline AUTOMOBILES
OEM drawn wiring diagrams for most Ford E-450 Econoline cars and light trucks sold in the U.S.
 2003 Ford E-450 Econoline 6.8 V10 GAS Wiring DiagramComponents on diagram: |
 2004 Ford E-450 Econoline 5.4 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford E-450 Econoline AUTOMOBILES
OEM TSB listings for most Ford E-450 Econoline cars and light trucks sold in the U.S. from 1985+.
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Document: MIL ON - SYSTEM LEAN DTC'S - SERVICE TIPS Vehicle: 2004 Ford E-450 Econoline 5.4 V8 GAS Auto Systems: |
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Document: ALTERNATIVE FUEL VEHICLE COMPRESSED NATURAL GAS TANK INSPECTION - REVISED Vehicle: 2003 Ford E-450 Econoline 6.8 V10 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford E-450 Econoline AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford E-450 Econoline cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford E-450 Econoline cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford E-450 Econoline cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford E-450 Econoline cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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